Dodge Ram Truck 1500-2500-3500. Manual — part 1588
9. Install hydraulic clutch quick connector (1) to the
slave cylinder.
10. Clean transmission shifter tower sealing surfaces
and apply a bead of Mopar
T
Gasket Maker.
11. Install shifter tower and tighten bolts to 18 N·m
(156 in. lbs.).
12. Install
propeller
shaft
with
reference
marks
aligned.
CAUTION: The drive shaft strap bolts must be
replaced or cleaned and Loctite
T
242 applied.
CAUTION: Replace drive shaft joint straps when-
ever they are removed. The straps slightly deform
when torqued in place. Reuse of the straps may
result in reduced clamp load on the universal joint
cap.
ADJUSTMENTS
ADUSTMENTS
MAINSHAFT BEARINGS PRELOAD
1. Install input shaft (2) in to front adapter.
2. Install mainshaft and bearing.
3. Install case and bolt together using all bolts.
4. Rotate input shaft and mainshaft to seat bearings.
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MANUAL TRANSMISSION - T56 - SERVICE INFORMATION
DR/DH
5. Screw Stud 8161 into the case and set up dial indi-
cator (1) on the end of the mainshaft (2).
6. Zero the dial indicator, then push up on the input
shaft and record the end play reading. If there is no
end play, a thinner shim must be installed behind
the input shaft bearing cup in the front adapter.
Install .010 in. thinner shims until an end play is
obtained.
7. Once an end play reading is obtained, add .002 in.
to the reading.
8. Install shim(s) behind the input shaft bearing cup in
the front adapter.
COUNTERSHAFT BEARINGS PRELOAD
1. Install countershaft with original shim into adapter.
2. Install case and bolt together using all bolts.
3. Rotate countershaft to seat bearings.
4. Screw Stud 8161 into the case and set up dial indi-
cator (1)on the countershaft (2).
5. Zero dial indicator and record end play. If there is
no end play, install .010 in. thinner shim until an
end play is obtained.
6. Once an end play reading is obtained, add end
play number to the shims in the transmission.
7. Install shim(s) behind the countershaft bearing cup
in the front adapter.
DR/DH
MANUAL TRANSMISSION - T56 - SERVICE INFORMATION
21 - 285
SPECIFICATIONS
MANUAL TRANSMISSION - T56
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Adapter Bolts
34
25
-
Back-up Lamp Switch
34
25
-
Dust Shield Bolts
11
-
95
Clutch Release Bearing
20
15
-
Drain Plug
38
28
-
Fill Plug
27
20
-
Flywheel Bolts
74
55
-
Guide Plate Bolts
22
16
-
Inspection Plug
27
20
-
Interlock Bolt
27
20
-
*Reverse Idler Brkt. Bolts
24
18
-
Reverse Lock-Out Bolt
18
13
-
Shifter Assembly
20
15
-
*Shift Detent Assembly
34
25
-
Trans. Top Cover Bolts
20
15
-
Trans. Crossmember Bolts
61
45
-
Trans. Mount Bolts
41
30
-
Trans. To Clutch Cover
Bolts (3/8)
35
26
-
Trans. To Eng. Bolts (7/16)
68
50
-
Trans. To Oil Pan (5/16)
23
-
200
* Needs application of Loctite
T
242
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MANUAL TRANSMISSION - T56 - SERVICE INFORMATION
DR/DH
SPECIAL TOOLS
DIAL INDICATOR C-3339
SLIDE HAMMER C-3752
HANDLE C-4171
INSTALLER MB-991317
BEARING INSTALLER MB998909
BEARING INSTALLER 6052
RACE REMOVER 7794-A
DR/DH
MANUAL TRANSMISSION - T56 - SERVICE INFORMATION
21 - 287
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