Dodge Ram Truck 1500-2500-3500. Manual — part 1512
ASSEMBLY
1. Align fluid cooler line (3) with quick connect fitting
(1) while pushing straight into the fitting.
2. Push in on oil cooler line until a “click” is heard or
felt.
3. Slide dust cap (4) down the oil cooler line and snap
it over the quick connect fitting until it is fully
seated and rotates freely. Dust cap (4) will only
snap over quick connect fitting when the cooler line
is properly installed.
NOTE: If dust cap will not snap into place, repeat
assembly step #2.
REMOVAL
NOTE: Review all Warnings and Cautions. (Refer to 19 - STEERING - WARNING).
CAUTION: Cap all open ends of power steering hoses, power steering pump fittings and steering gear ports
when disconnected. This will prevent the entry of foreign material into the components during servicing.
1. Disconnect negative (-) cable from battery and isolate cable.
2. Siphon power steering fluid from fluid reservoir.
3. Remove the coolant recovery container (Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY CONTAINER -
REMOVAL).
4. Remove the air cleaner housing lid and tube assembly (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR
CLEANER HOUSING - REMOVAL).
5. Remove accessory drive belt from tensioner pulley and power steering pump drive pulley. (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL)
6. Unthread quick-connect fitting and remove power steering pressure hose from power steering pump pressure
fitting. Drain excess power steering fluid from line.
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PUMP - SRT-10
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7. Disconnect A/C clutch coil wire connector (2).
8. Remove return hose from radiator fan at power steering pump reservoir.
9. Remove return hose from fluid cooler at power steering pump reservoir.
10. Remove three bolts mounting power steering
pump (5) to engine.
11. Remove power steering pump.
12. If required, transfer necessary parts from removed
power steering pump to replacement power steer-
ing pump. (Refer to 19 - STEERING/PUMP -
DISASSEMBLY).
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PUMP - SRT-10
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INSTALLATION
1. Install power steering pump (1) in reverse order of
removal.
2. Install three power steering pump mounting bolts.
Tighten mounting bolts to 23 N·m (200 in. lbs.)
torque.
3. Install return hose from fluid cooler on fitting of power steering pump reservoir. Install hose clamp on return hose
past upset bead on power steering reservoir fitting.
4. Install return hose from radiator fan on fitting of power steering pump reservoir. Install hose clamp on return hose
past upset bead on power steering reservoir fitting.
5. Install power steering pressure hose in power steering pump pressure fitting. Tighten pressure hose quick-con-
nect fitting to 28 N·m (21 ft. lbs.) torque.
6. Connect A/C clutch coil wire connector (2).
7. Install accessory drive belt. (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
8. Install the air cleaner housing lid and tube assembly (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - INSTALLATION).
9. Install the coolant recovery container (Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY CONTAINER -
INSTALLATION).
10. Connect the battery negative (-) cable to battery negative battery terminal.
11. Fill power steering pump reservoir to correct fluid level. (Refer to 19 - STEERING/PUMP/FLUID - STANDARD
PROCEDURE)
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12. Perform Power Steering Pump Initial Operation procedure. (Refer to 19 - STEERING/PUMP - STANDARD
PROCEDURE).
13. Check for leaks at all hose connections.
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Power Steering Line nuts
28
21
—
Power Steering Pump
Mounting Bolts
23
17
200
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PUMP - SRT-10
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