Dodge Ram Truck 1500-2500-3500. Manual — part 1534

INPUT SHAFT

1. Remove fifth gear blocker ring (1) from the input

shaft (2).

2. Remove fifth gear friction cone (1) from the input

shaft (2).

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3. Remove output shaft bearing race from the input

shaft (2) with Puller L-4518 (1).

4. Remove input shaft bearing and oil guide from the

input shaft with Collar 6444-8, Jaws 8243 (2),
Puller Rods 6444-6 and the remainder of Puller
6444 (1).

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OUTPUT SHAFT

NOTE: Some gear and synchro components can
be installed backwards. Mark the gears, clutch
gears, synchro hubs, and sleeves for installation
reference during disassembly. Use paint or a
scribe for marking purposes. Then stack the
geartrain parts in order of removal.

1. Remove first gear from the output shaft.

2. Remove first gear bearing (2) from the output shaft

(1).

3. Remove first gear blocker rings (2) and cone (3)

from the 1-2 synchro assembly.

4. Install the remainder of the output shaft into Fixture

8227 with press blocks under second gear.

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5. Install shaft and Fixture assembly into a shop

press.

6. Press second gear (3), 1-2 synchro assembly (5)

and first gear bearing sleeve (2) from the output
shaft (1)

7. Remove second gear bearing from the output

shaft.

8. Reverse output shaft in the Fixture 8227 with press

blocks positioned under the 5-6 synchro assembly.

9. Press the 5-6 synchro assembly from the output

shaft.

10. Remove sixth gear (2) and the sixth gear bearing

from the output shaft (3).

DR/DH

MANUAL TRANSMISSION - NV5600 - SERVICE INFORMATION

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