Dodge Ram Truck 1500-2500-3500. Manual — part 1964
6. Locate NEW support spacers (3) on support brack-
ets and adjust to lowest height.
7. Position seven new foam spacers (4 and 3) on the
inside surface of the windshield, flush with the
lower and side edges.
8. Position three new foam spacers (1) on the inside
surface of the windshield, at a minimum distance of
3 mm (0.12 in.) from the top edge of the
windshield.
9. The urethane bead should be shaped in a triangu-
lar cross-section, this can be achieved by notching
the tip of the applicator.
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STATIONARY GLASS
DR/DH
10. Apply a 13 mm (1/2 in.) high and 10 mm (3/8 in.)
wide bead of urethane around the perimeter of
windshield (2). At the top, apply the bead 7 mm
(1/4 in.) inboard from the glass edge. On the
other three sides apply the bead 14 mm (0.55 in.)
inboard from the glass edge.
11. Install the a-pillar trim (2) (Refer to 23 - BODY/IN-
TERIOR/A-PILLAR TRIM - INSTALLATION).
12. With the aid of a helper, position the windshield
(2) over the windshield opening. Align the refer-
ence marks at the bottom of the windshield to the
support spacers (3).
13. Slowly lower windshield glass (2) to the fence
opening guiding the lower corners into proper
position. Beginning at the bottom and continuing
to the top, push glass (2) onto fence along the
A-Pillars. Push windshield (2) inward to the fence
at the bottom corners.
14. Push windshield (2) upward, setting the wind-
shield to roof gap to 1.5 mm (0.06 in.) to 3 mm
(0.12 in.) and ratchet up the adjustable support
brackets.
15. Using clean water, lightly mist the support spacers
(3).
16. Clean excess urethane from exterior with MOPAR
T
Super Clean or equivalent.
DR/DH
STATIONARY GLASS
23 - 211
17. Install cowl grill (2) (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
18. Install rear view mirror support bracket (4) (Refer
to 23 - BODY/INTERIOR/REAR VIEW MIRROR -
INSTALLATION).
19. Install rear view mirror (3) (Refer to 23 - BODY/
INTERIOR/REAR
VIEW
MIRROR
-
INSTALLATION).
20. Install the a-pillar weatherstrip retainer (1) (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/A-PILLAR
WEATHERSTRIP RETAINER - INSTALLATION)
21. After urethane has cured, remove tape strips and
water test windshield to verify repair.
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STATIONARY GLASS
DR/DH
SUNROOF - SERVICE INFORMATION
TABLE OF CONTENTS
page
page
SUNROOF - SERVICE INFORMATION
. . . . . . . . . . . . . . . . . . . . . . . . 214
. . . . . . . . . . . . . . . . . . . . . . . . . . 215
. . . . . . . . . . . . . . 216
. . . . . . . . . . . . . . . . . . . . . . . . . . 216
ASSEMBLY-MODULE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
. . . . . . . . . . . . . . . . . . . . . . . . 221
CHANNEL-DRAIN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
. . . . . . . . . . . . . . . . . . . . . . . . 223
COVER-GUIDE MECHANISM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
. . . . . . . . . . . . . . . . . . . . . . . . 225
DEFLECTOR-WIND
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
. . . . . . . . . . . . . . . . . . . . . . . . 226
GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
. . . . . . . . . . . . . . . . . . . . . . . . 228
. . . . . . . . . . . . . . . . . . . . . . . 229
GUIDE-SUNROOF GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
. . . . . . . . . . . . . . . . . . . . . . . . 231
HOSE-DRAIN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
. . . . . . . . . . . . . . . . . . . . . . . . 234
MOTOR
. . . . . . . . . . . . . . . . . . . . . . . . 234
SUNSHADE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
. . . . . . . . . . . . . . . . . . . . . . . . 236
SWITCH-SUNROOF
. . . . . . . . . . . . . . . . . . . . . . . . 236
TRIM RING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
. . . . . . . . . . . . . . . . . . . . . . . . 237
DR/DH
SUNROOF - SERVICE INFORMATION
23 - 213
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