Dodge Ram Truck 1500-2500-3500. Manual — part 1889
4. Install the differential assembly (1) onto the main-
shaft (2).
5. Install the differential snap-ring (1).
6. Install the intermediate clutch shaft (1).
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7. Install the clutch shaft thrust ring (1).
8. Install clutch shaft (2) snap-ring (1).
9. Lubricate sector shaft with transmission fluid and
install shift sector (1) in case. Position slot in sector
so it will be aligned with shift fork pin when shift
forks are installed.
10. Install the shift sector o-ring.
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11. Assemble and install range fork (2) and hub (1).
Be sure hub is properly seated in low range gear
and engaged to the input gear.
12. Align and insert range fork pin in shift sector slot.
13. Install the shift rail (1) into the range fork assem-
bly (2) and the front case.
14. Install the mainshaft and differential assembly (2)
into the input gear and transfer case (1).
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FRONT OUTPUT SHAFT AND DRIVE CHAIN
1. Install the front output shaft into the front output
shaft bearing.
2. Install the front output shaft snap-ring (2) onto the
output shaft (1).
3. Install the new front output shaft seal with Installer
MB991168A
4. Install new o-ring (1) on detent plug (2).
NOTE: Shift the transfer case to the same range/
mode position it was in when the shift motor was
removed prior to installing the shift detent compo-
nents.
5. Install detent plunger (4), spring (3), and plug (2).
Tighten the plug to 16-25 N·m (12-18 ft. lbs.).
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