Dodge Ram Truck 1500-2500-3500. Manual — part 92
NOTE: Saturate the bearing caps with penetrating
oil prior to removal.
2. Locate a socket (1) with an inside diameter that is
larger than the bearing cap. Place the socket
(receiver) against the yoke and around the perime-
ter of the bearing cap to be removed.
3. Locate a socket (3) with an outside diameter that is
smaller than the bearing cap. Place the socket
(driver) against the opposite bearing cap.
4. Position the yoke with the sockets in a vise (2).
5. Tighten the vise jaws to force the bearing cap into
the larger socket (receiver).
6. Release the vise jaws. Remove the sockets and
bearing cap that was partially forced out of the
yoke.
7. Repeat the above procedure for the remaining
bearing cap and remove spider from the propeller
shaft yoke.
ASSEMBLY
1. Pack the bearing caps 1/3 full of wheel bearing
lubricant. Apply extreme pressure (EP), lithium-
base lubricant to aid in installation.
2. Position the spider in the yoke (1). Insert the seals
and bearings. Tap the bearing caps into the yoke
bores far enough to hold the spider in position.
3. Place the socket (driver) against one bearing cap.
Position the yoke with the socket in a vise.
4. Tighten the vise to force the bearing caps into the
yoke. Force the caps enough to install the retaining
clips.
5. Install the bearing cap retaining clips.
6. Install axle shaft.
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FRONT AXLE - 9 1/4 AA
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INSTALLATION
1. Clean axle shaft and apply a thin film of Mopar
Wheel Bearing Grease to the shaft splines and hub
bore.
2. Install axle shaft (2) through the steering knuckle
and into the differential side gears.
3. Install hub bearing in the knuckle (3).
4. Install hub bearing bolts and tighten to 202 N·m
(149 ft. lbs.).
5. Install ABS wheel speed sensor, brake rotor and
caliper.
6. Install axle washer and nut. Tighten axle nut to 179
N·m (132 ft. lbs.).
7. Rotate axle several 5 to 10 times to seat the wheel
bearing.
8. Tighten axle nut to final torque of 356 N·m (263 ft.
lbs.).
9. Align nut to next cotter pin hole and install new cot-
ter pin.
SEAL-AXLE SHAFT
REMOVAL
1. Remove hub bearings and axle shafts.
2. Remove differential from differential housing (2).
3. Remove differential bearing adjusters (1).
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FRONT AXLE - 9 1/4 AA
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4. Remove axle seals (2) located behind adjusters
with Receiver 8498 and Extractor 6310.
5. Install Receiver 8498 (1) into the adjuster bore.
6. Install Extractor Rod 6310 with Extractor Foot
6310-9 (2) through the receiver and the axle seal.
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FRONT AXLE - 9 1/4 AA
DR/DH
7. Install Extractor Plate 6310-2 and Nut 6310-7 (2)
on the extractor rod (1).
8. Tighten nut on the extractor rod and pull the seal
out and into the receiver.
INSTALLATION
1. Install axle seal on Installer Cups 8885-2 (1) (3)
and position cups with seals into the housing.
NOTE: Seal are installed with the axle guide facing
outward.
2. Install Turnbuckle 8885-1(2) into the installer cups
and expand the turnbuckle until the seal bottom out
in the housing.
3. Install differential into the axle housing.
4. Install axle shaft and hub bearings.
DR/DH
FRONT AXLE - 9 1/4 AA
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