Dodge Ram Truck 1500-2500-3500. Manual — part 2094
3. Remove two bolts (4) connecting EGR tube (1) to
valve assembly.
4. Remove gasket located between EGR tube flange
and EGR valve assembly.
5. Remove two EGR valve mounting bolts (5).
6. Separate valve assembly (3) from engine.
7. Remove and discard metal gasket located between
cylinder head and valve assembly.
5.7L Engine
The electronic EGR valve and solenoid assembly (3)
is attached to the front of the right cylinder head (1).
An exhaust gas routing tube connects the EGR valve
to the intake manifold.
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EXHAUST GAS RECIRCULATION
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1. Disconnect electrical connector (1) from EGR sole-
noid (2).
2. Remove two bolts (3) connecting EGR tube (4) to
valve assembly.
3. Remove gasket located between EGR tube flange
and EGR valve assembly.
4. Remove two mounting bolts (2).
5. Separate valve assembly (3) from cylinder head
(1).
6. Remove and discard metal gasket located between
cylinder head and valve assembly.
DR/DH
EXHAUST GAS RECIRCULATION
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INSTALLATION
4.7L Engine
1. Clean area at rear of left cylinder head where it
joins base of EGR valve.
2. Clean EGR tube where it joins EGR valve.
3. Position new gasket between EGR valve and cylin-
der head.
4. Position EGR valve to cylinder head. Install and
tighten two bolts (5). Refer to Torque Specifica-
tions.
5. Position new gasket between EGR tube flange and
EGR valve assembly.
6. Position EGR tube (1) to side of EGR valve and
into intake manifold. Install two bolts (4) finger tight
(temporarily).
7. Install EGR tube flange bolt (1) at intake manifold.
Tighten bolt. Refer to Torque Specifications.
8. Connect electrical connector (5) to top of EGR
valve solenoid (2).
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EXHAUST GAS RECIRCULATION
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9. Do a final tightening of two EGR tube bolts (4).
Refer to Torque Specifications.
5.7L Engine
1. Position a new metal gasket between cylinder head
(1) and valve assembly (3).
2. Install two mounting bolts (2) and tighten. Refer to
Torque Specifications.
DR/DH
EXHAUST GAS RECIRCULATION
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