Dodge Ram Truck 1500-2500-3500. Manual — part 1554
FRONT HOUSING
1. Install mainshaft and countershaft bearings in front
housing with hammer and driver.
2. Install mainshaft bearing retainer (1) and counter-
shaft bearing retainers (2). Apply Mopar
T
Lock &
Seal Adhesive or equivalent to retainer bolts and
tighten to 10 N·m (88 in. lbs.).
3. Install mainshaft (1) and countershaft (2) in build
Fixture 9626 (3).
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4. Install input shaft bearing (1) on mainshaft (2).
5. Install input shaft (1) on mainshaft (2).
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6. Install 5-6 shift rail (1) and 3-4 shift rail (2) in build
Fixture 9626. Then install 5-6 shift fork (3) and 3-4
shift fork (4)
WARNING: Use tongs when handling heated com-
ponents. Failure to follow these instructions will
result in personal injury.
CAUTION: A bearing heater (3) is used to heat
Plug 9625 (1) and Plug 9619-1 (2). Use only a bear-
ing
heater/hot
plate
and
follow
manufactures
instructions. Heat components to 100 - 177 Cel-
sius (212° Min - 350° Max Fahrenheit). Never use
an open flame to heat components. Never leave
components on heater for an extended amount of
time. If component is discolored after heating the
component has been overheated and must not be
used. Failure to follow these instructions will
result in component damage.
7. Heat Plug 9625 (1) and Plug 9619-1 (2) to 177
Celsius (350° Fahrenheit) with bearing heater (3).
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8. With tongs place heated Plug 9625 in countershaft
bearing and heated Plug 9619-1 into mainshaft
bearing. Allow plugs to heat bearings for two
minutes.
9. Remove Plug 9625 and Plug 9619 with welding
gloves or tongs, then install front housing (1) on
mainshaft and countershaft in fixture (2).
DR/DH
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