Dodge Sprinter. Manual — part 330
WEATHERSTRIP / SEALS
TABLE OF CONTENTS
page
page
FRONT DOOR INNER BELT WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
. . . . . . . . . . . . . . . . . . . . . . . . . 90
FRONT DOOR OUTER BELT WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
. . . . . . . . . . . . . . . . . . . . . . . . . 90
DOOR OPENING SEALS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
. . . . . . . . . . . . . . . . . . . . . . . . . 90
FRONT DOOR INNER BELT
WEATHERSTRIP
REMOVAL
(1) Remove the front door trim panel. (Refer to 23
- BODY/DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove the inner belt weatherstrip.
INSTALLATION
(1) Install the inner belt weatherstrip.
(2) Install the trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
FRONT DOOR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Remove door glass. (Refer to 23 - BODY/DOOR
- FRONT/DOOR GLASS - REMOVAL)
(2) Remove screws at window channel and remove
channel.
(3) Remove outer belt weatherstrip.
INSTALLATION
(1) Install outer belt weatherstrip.
(2) Install glass run channel and install the
screws.
(3) Install the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - INSTALLATION)
DOOR OPENING SEALS
REMOVAL
(1) Open door and separate the door opening seal
from the door opening flange.
INSTALLATION
(1) Position the seal to the bottom of the door
opening, with bulb facing outboard, starting the
installation at the center of the lower flange. Press
the seal onto the sill flange and work around the
perimeter of the door opening until fully seated.
Work in one direction, smoothing the seal to avoid
puckers or wrinkles.
(2) When installing a new weatherstrip on the
front door opening, remove the tear strip starting at
the splice and moving around the front of the door to
the back of the opening.
23 - 90
WEATHERSTRIP/SEALS
VA
BODY STRUCTURE
TABLE OF CONTENTS
page
page
GAP AND FLUSH
. . . . . . . . . . . . . . . . . . . . . . . 91
OPENING DIMENSIONS
. . . . . . . . . . . . . . . . . . . . . . . 93
GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION
FIGURE
FRONT DOORS
1
SLIDING DOORS
2
REAR DOORS
3
NOTE:
All measurements are in mm.
LOCATION
GAP
FLUSH
1
Door at top.
7 ±
0.5
FLUSH
2
Door at upper b-pil-
lar.
7 ±
0.5
Up to max 1
mm recessed,
at rear with 1
mm overlap
(wind noise)
3
Door at bottom.
8 ±
0.5
FLUSH
4
Door at wheelhouse.
7 ±
0.5
FLUSH
5
Door ridge at wheel-
house and b-pillar.
—
FLUSH
6
Door at a-pillar.
8 ±
0.5
FLUSH
Fig. 1 FRONT DOOR
VA
BODY STRUCTURE
23 - 91
NOTE:
All measurements are in mm.
LOCATION
GAP
FLUSH
1
Sliding doors at top and bot-
tom
7 ±
0.5
FLUSH
2
Sliding doors at sides to
body
7 ±
0.5
FLUSH
3
Door ridge at b-pillar and
side panel
—
FLUSH
without
offset
NOTE:
All measurements are in mm.
LOCATION
GAP
FLUSH
1
Rear doors at top
13 ±
0.5
FLUSH
2
Right rear door to left rear
door
8 ±
0.5
FLUSH
3
Rear doors (both sides) to
rear body
8 ±
0.5
FLUSH
4
Rear doors at bottom
8 ±
0.5
—
Fig. 2 SLIDING DOOR
Fig. 3 REAR DOOR
23 - 92
BODY STRUCTURE
VA
OPENING DIMENSIONS
SPECIFICATIONS
BODY OPENING DIMENSIONS INDEX
DESCRIPTION
FIGURE
WINDSHIELD OPENING
4
Fig. 4 WINDSHIELD OPENING
VA
BODY STRUCTURE
23 - 93
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