Dodge Sprinter. Manual — part 314
LEFT DOOR
(1) Remove door. (Refer to 23 - BODY/DOORS -
REAR/DOOR - REMOVAL)
(2) Remove trim panel (20) (Fig. 5). (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL)
(3) Disconnect electrical connectors and remove
license plate lighting (18, 19).
(4) Pull out switch and disconnect electrical con-
nector (17).
(5) Remove and discard roll pin (12) and remove
lock rod handle (11).
(6) Remove door check (23). (Refer to 23 - BODY/
DOORS - REAR/CHECK - REMOVAL)
(7) Remove door hinge (6). (Refer to 23 - BODY/
DOORS - REAR/HINGE - REMOVAL)
(8) Remove closing wedge (4).
(9) Remove rivets (22) and remove bottom closing
wedge (21).
(10) Remove rear door seal (8).
(11) Remove the four screws (9, 14) from the lock
rod actuator.
(12) Using locking pliers, hold upper lock rod (2)
and remove lock rod actuator.
(13) Remove clips (15).
(14) Pull out lock rod guides (1, 16) and remove
lock rods (2, 13).
Fig. 5 LEFT DOOR
1 - UPPER LOCK ROD GUIDE
15 - CLIPS (2)
2 - UPPER LOCK ROD
16 - BOTTOM LOCK ROD GUIDE
3 - LEFT REAR DOOR
17 - SWITCHES
4 - TOP CLOSING WEDGE
18 - ELECTRICAL CONNECTOR
5 - BOLTS (2)
19 - LICENSE PLATE LIGHTING
6 - HINGE
20 - TRIM PANEL
7 - BOLTS (2)
21 - BOTTOM CLOSING WEDGE
8 - REAR DOOR SEAL
22 - RIVETS (2)
9 - SCREWS (2)
23 - DOOR CHECK
10 - LOCK ROD ACTUATOR
24 - BOLTS (2)
11 - LOCK ROD HANDLE
25 - FELT STRIP
12 - ROLL PIN
26 - O-RINGS (2)
13 - BOTTOM LOCK ROD
27 - THREADED PLATE
14 - SCREWS (2)
23 - 26
DOORS - REAR
VA
ASSEMBLY
RIGHT DOOR
(1) Install the door hinges (4) and bolts (3) (Fig. 6).
(Refer to 23 - BODY/DOORS - REAR/HINGE -
INSTALLATION)
(2) Install the door check (10) and bolts (9). (Refer
to 23 - BODY/DOORS - REAR/CHECK - INSTALLA-
TION)
(3) Install the top closing wedge (1) and bolts (2).
(4) Install the bottom closing wedge (16) and
replace rivets (15).
(5) Install the exterior handle (20). (Refer to 23 -
BODY/DOORS
-
REAR/EXTERIOR
HANDLE
-
INSTALLATION)
(6) Install the latch assembly (14). (Refer to 23 -
BODY/DOORS - REAR/LATCH - INSTALLATION)
(7) Install trim panel (20). (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - INSTALLATION)
(8) Install door. (Refer to 23 - BODY/DOORS -
REAR/DOOR - INSTALLATION)
Fig. 6 RIGHT DOOR
1 - TOP CLOSING WEDGE
12 - DOOR LOCK LINKAGE
2 - BOLTS
13 - BOLTS (3)
3 - BOLTS (2)
14 - LATCH ASSEMBLY
4 - DOOR HINGE
15 - RIVETS (2)
5 - PANEL
16 - BOTTOM CLOSING WEDGE
6 - SCREW
17 - LOCKING ROD
7 - INNER ACTION
18 - GROMMET
8 - PANELING
19 - LOCKING KNOB
9 - BOLTS (2)
20 - EXTERIOR DOOR HANDLE
10 - DOOR CHECK
21 - SCREW
11 - THREADED PLATE
VA
DOORS - REAR
23 - 27
LEFT DOOR
(1) Install lock rods (2, 13) and install lock rod
guides (1, 16). (Fig. 7)
(2) Using locking pliers, hold upper lock rod (2) in
place.
(3) Install clips (15).
(4) Install the lock rod actuator (10). The bolts
should reach into the holes (arrows) of the lock rods
(2, 13). Place and o-ring (dia. 6 mm) on each of the
lock rod actuator bolts to prevent the lock rods from
chattering against the lock.
(5) Install rear door seal.
(6) Install bottom closing wedge (21) and replace
rivets (22).
(7) Install closing wedge (4).
(8) Install door hinge (6). (Refer to 23 - BODY/
DOORS - REAR/HINGE - INSTALLATION)
(9) Install door check (23). (Refer to 23 - BODY/
DOORS - REAR/CHECK - INSTALLATION)
(10) Install lock rod handle (11) and replace roll
pin (12).
(11) Connect the electrical connector and install
switches (17).
(12) Connect
electrical
connectors
and
install
license plate lighting (18, 19).
(13) Install trim panel (20). (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - INSTALLATION)
(14) Install door. (Refer to 23 - BODY/DOORS -
REAR/DOOR - INSTALLATION)
INSTALLATION
CAUTION: If the door is being replaced a suitable
seam sealer must be used prior to painting.
(1) Support the door with a suitable lifting device,
install door and install the hinge bolts.
Fig. 7 LEFT DOOR
1 - UPPER LOCK ROD GUIDE
15 - CLIPS (2)
2 - UPPER LOCK ROD
16 - BOTTOM LOCK ROD GUIDE
3 - LEFT REAR DOOR
17 - SWITCHES
4 - TOP CLOSING WEDGE
18 - ELECTRICAL CONNECTOR
5 - BOLTS (2)
19 - LICENSE PLATE LIGHTING
6 - HINGE
20 - TRIM PANEL
7 - BOLTS (2)
21 - BOTTOM CLOSING WEDGE
8 - REAR DOOR SEAL
22 - RIVETS (2)
9 - SCREWS (2)
23 - DOOR CHECK
10 - LOCK ROD ACTUATOR
24 - BOLTS (2)
11 - LOCK ROD HANDLE
25 - FELT STRIP
12 - ROLL PIN
26 - O-RINGS (2)
13 - BOTTOM LOCK ROD
27 - THREADED PLATE
14 - SCREWS (2)
23 - 28
DOORS - REAR
VA
(2) Tighten bolts to 25 N·m (18 ft. lbs.).
(3) Engage check arm into receiver.
(4) Adjust the door as necessary. (Refer to 23 -
BODY/DOORS - REAR/DOOR - ADJUSTMENTS)
ADJUSTMENTS
ADJUSTMENT
NOTE: Door adjustment measurements should be
taken from stationary or welded body panels like
the roof, rocker or quarter panels.
(1) Check door gap around door. (Refer to 23 -
BODY/BODY
STRUCTURE/GAP AND
FLUSH
-
SPECIFICATIONS)
(2) Open doors and loosen the torx bolts. (Fig. 8)
NOTE: Close and adjust each door individually.
(3) Close the door and check gap measurement.
(4) Loosen allen screw through hole in hinge. (Fig.
9)
NOTE: Adjust so that bottom closing wedges make
contact and door gaps are uniform all the way
around.
(5) Adjust rear door and tighten allen screw to 25
N·m (18 ft. lbs.).
(6) Open doors and tighten torx bolts to 25 N·m
(18 ft. lbs.).
(7) Loosen door striker and adjust so right door is
flush with the left door. (Fig. 10)
NOTE: Striker should engage in latch at center.
Door should not be lifted or pushed downward with
striker.
(8) Tighten striker.
Fig. 8 HINGE BOLTS
1 - HINGE
2 - BODY
3 - TORX BOLTS
Fig. 9 HINGE ADJUSTMENT
1 - BODY
2 - ALLEN SCREW
3 - HINGE
VA
DOORS - REAR
23 - 29
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