Dodge Caliber. Manual — part 280
4. Connect the voltmeter (1) to measure between the
battery (2) negative cable terminal clamp and a
good clean ground on the engine block (3). Rotate
and hold the ignition switch in the Start position.
Observe the voltmeter. If the reading is above 0.2
volt, clean and tighten the battery negative cable
eyelet terminal connection to the engine block.
Repeat the test. If the reading is still above 0.2
volt, replace the faulty battery negative cable.
REMOVAL
1. Disconnect and isolate the battery negative cable.
2. Rotate the two retaining clips (3) and remove the
air cleaner fresh air duct (2).
WARNING: The battery negative and positive cable
polarity are different from the gasoline engine
equipped vehicles to the diesel engine equipped
vehicles. Please note the location of the positive
and negative cables prior to service of the battery
or related components.
NOTE: Diesel battery shown, gasoline battery sim-
ilar.
3. Remove the nut (2) securing the Totally Integrated
Power Module (TIPM) cable (1) to the battery
clamp stud (5).
4. Disconnect and isolate the battery negative cable
then the positive cable (3).
PM
BATTERY SYSTEM
8F - 25
5. Remove the nut (1) securing the negative cable (2)
to the body ground stud.
6. Remove the battery cable from the B+ terminal of
the generator.
7. Remove the battery cable from the B+ terminal of
the starter motor.
8. One at a time, trace the battery cable retaining
pushpins, fasteners and routing clips until the
cables are free from the vehicle.
9. Remove
the
battery
cables
from
the
engine
compartment.
INSTALLATION
1. Position the battery cables in the engine compart-
ment.
2. One at a time, install the battery cable retaining
pushpins, fasteners and routing clips until the
cables are installed exactly where they were in the
vehicle.
3. Connect the battery cable to the B+ terminal of the
starter motor. Torque the cable nut to 13 N·m (115
in. lbs.).
4. Connect the battery cable to the B+ terminal of the
generator. Torque the cable nut to 14 N·m (125 in.
lbs.).
8F - 26
BATTERY SYSTEM
PM
5. Install the nut (1) securing the negative cable (2) to
the body ground stud. Torque the cable nut to 12
N·m (9 ft. lbs.).
WARNING: The battery negative and positive cable
polarity are different from the gasoline engine
equipped vehicles to the diesel engine equipped
vehicles. Please note the location of the positive
and negative cables prior to service of the battery
or related components.
NOTE: Diesel battery shown, gasoline battery sim-
ilar.
6. Connect the battery positive cable then the nega-
tive cable (3).
7. Torque the cable clamp nuts to 5 N·m (45 in. lbs.).
8. Install the nut (2) securing the Totally Integrated
Power Module (TIPM) cable (1) to the battery
clamp stud (5).
9. Install the air cleaner fresh air duct (2) and secure
in place by rotating the two retaining clips (3).
PM
BATTERY SYSTEM
8F - 27
BATTERY TRAY
DESCRIPTION
The battery is placed and secured in a plastic battery
tray (3). The battery tray is located in the left front side
of the vehicle and is secured in place by one nut (2)
and four bolts (1).
REMOVAL
1. Disconnect and isolate the battery negative cable.
2. On diesel engine equipped vehicles disconnect the
vacuum connector (3) and electrical connector (1)
from the diesel vacuum valve (2).
8F - 28
BATTERY SYSTEM
PM
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