Dodge Caliber. Manual — part 281
3. On diesel engine equipped vehicles lift the diesel
vacuum valve bracket (1) up disengaging the
mounting tabs from the receptacles (2) in the bat-
tery tray.
4. Remove the battery (Refer to 8 - ELECTRICAL/
BATTERY SYSTEM/BATTERY - REMOVAL).
5. Remove the four bolts (1) and one nut (2) securing
the battery tray (3) to the left frame rail (4).
6. Lift the battery tray out of the engine compartment
and remove from the vehicle.
INSTALLATION
1. Place the battery tray (3) into the engine compart-
ment over the left frame rail (4).
2. Install the one nut (2) and four bolts (1) securing
the battery tray (3) to the frame rail (4).
3. Tighten the nut to 10.5 N·m (93 in. lbs.).
4. Tighten the bolts to 1.5 N·m (93 in. lbs.).
5. Install the battery (Refer to 8 - ELECTRICAL/BAT-
TERY SYSTEM/BATTERY - INSTALLATION).
PM
BATTERY SYSTEM
8F - 29
6. On diesel engine equipped vehicles install the die-
sel vacuum valve. Push the bracket (1) down until
the mounting tabs are completely seated into the
receptacles (2) in the battery tray.
7. On diesel engine equipped vehicles connect the
vacuum connector (3) and electrical connector (1)
to the diesel vacuum valve (2).
8. Connect the battery negative cable.
8F - 30
BATTERY SYSTEM
PM
THERMAL GUARD
DESCRIPTION
On gasoline engine equipped vehicles, a flexible ther-
mal guard wraps around the battery case (2) to
enclose the sides of the battery. The thermal guard (1)
consists of a plastic cloth outer skin with a polyester
based insulator fiber.
REMOVAL
WARNING:
To protect the hands from battery acid, a suitable pair of heavy duty rubber gloves, not the household type,
should be worn when removing or servicing a battery. Safety glasses also should be worn.
1. Disconnect and isolate the battery negative cable.
2. Remove the battery, (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL).
3. Carefully lift the thermal guard off over the battery taking care not to tear it.
4. Remove the thermal guard from battery.
PM
BATTERY SYSTEM
8F - 31
INSTALLATION
NOTE: When replacing battery, the thermal guard MUST be transferred to the new battery.
1. Slip the battery thermal guard over the battery being careful not to tear it.
2. Install the battery into the vehicle, (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - INSTALLATION).
3. Connect the battery negative cable.
8F - 32
BATTERY SYSTEM
PM
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