Dodge Caliber. Manual — part 1416
INSTALLATION
RIGHT FRONT FLOOR DUCT
NOTE: LHD model shown. RHD model similar.
1. Connect the right front floor duct (1) to the right
side of the HVAC housing (2). Make sure the duct
is fully engaged to the housing.
2. Install the instrument panel (refer to 23 - BODY/IN-
STRUMENT
PANEL/ASSEMBLY-INSTRUMENT
PANEL - INSTALLATION).
LEFT FRONT FLOOR DUCT
NOTE: Illustration shown with instrument panel removed for clarity.
NOTE: LHD model shown. RHD model similar.
1. Connect the left front floor duct (1) to the left side
of the HVAC housing (2). Make sure the duct is
fully engaged to the housing.
2. Install the screw that secures the left front floor
duct to the left side of the HVAC housing. Tighten
the screw to 2 N·m (17 in. lbs.).
3. On LHD models, install the steering column open-
ing cover (refer to 23 - BODY/INSTRUMENT PAN-
EL/COVER-STEERING
COLUMN
OPENING
-
INSTALLATION).
4. On RHD models, install the instrument panel cover
(Refer to 23 - BODY/INSTRUMENT PANEL/COV-
ER-INSTRUMENT PANEL - INSTALLATION).
PM
DISTRIBUTION
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REAR FLOOR DISTRIBUTION DUCTS
1. Connect the left rear floor distribution duct (1) and
the right rear floor distribution duct (2) as required
to the HVAC housing (3). Make sure the ducts are
fully engaged to the housing.
2. Install the rear seat floor ducts (refer to REAR
SEAT FLOOR DUCTS in this group).
3. Install the instrument panel (refer to 23 - BODY/IN-
STRUMENT
PANEL/ASSEMBLY-INSTRUMENT
PANEL - INSTALLATION).
REAR SEAT FLOOR DUCTS
NOTE: Right side rear floor duct shown. Left side duct similar.
NOTE: LHD model shown. RHD model similar.
1. Connect the rear seat floor duct (2) to the rear floor
distribution duct (3). Make sure the ducts are fully
engaged to each other.
2. Engage the retainer that secures the rear seat floor
duct to the floor support (4) and install the retaining
screw (1). Tighten the screw to 2.2 N·m (20 in.
lbs.).
3. Reinstall the carpet (refer to 23 - BODY/INTERIOR/
CARPETS AND FLOOR MATS - INSTALLATION).
4. Install the front seat to the side of the vehicle being
serviced (refer to 23 - BODY/SEATS/SEAT-FRONT
- INSTALLATION).
5. Install the center floor console (refer to 23 - BODY/
INTERIOR/CONSOLE-CENTER - INSTALLATION).
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DISTRIBUTION
PM
DUCT-INSTRUMENT PANEL
REMOVAL
WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument
panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait
two minutes for the airbag system capacitor to discharge before performing further diagnosis or service.
This is the only sure way to disable the airbag system. Failure to take the proper precautions could result
in accidental airbag deployment and possible personal injury or death.
NOTE: Illustrations shown with instrument panel removed from vehicle for clarity.
LEFT AND RIGHT SIDE DUCT
NOTE: The left and right side instrument panel ducts are serviced only as an assembly with the left or right
side demister duct.
NOTE: LHD model shown. RHD model similar.
1. Remove the instrument panel top cover (refer to 23
-
BODY/INSTRUMENT
PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL).
2. Disconnect the left side demister hose (3) and right
side demister hose (5) from the defroster duct (4).
3. Remove the screws (2) that secure each demister
duct (1 and 6) to the instrument panel support.
4. Remove the push-pin fastener (8) that secures
each instrument panel duct (7 and 10) to the instru-
ment panel support.
5. Disconnect the left and right side instrument panel
ducts from the center duct (9).
6. Remove the each instrument panel duct and
demister duct as an assembly from the instrument
panel.
CENTER DUCT
NOTE: LHD model shown. RHD model similar.
1. Remove the left and right side instrument panel
and demister ducts (1 and 2) (refer to LEFT AND
RIGHT SIDE DUCT ).
2. Remove the two screws (3) that secure the center
instrument panel duct (4) to the instrument panel
support.
3. Rotate and tilt the center duct as necessary to
remove it from the instrument panel.
PM
DISTRIBUTION
24 - 83
INSTALLATION
NOTE: Illustrations shown with instrument panel removed from vehicle for clarity.
LEFT AND RIGHT SIDE DUCT
NOTE: The left and right side instrument panel ducts are serviced only as an assembly with the left or right
side demister duct.
NOTE: LHD model shown. RHD model similar.
1. Position the left and right side instrument panel
ducts (7 and 10) and the left and right side demis-
ter ducts (1 and 6) onto the top of the instrument
panel as assemblies.
2. Connect the left and right side instrument panel
ducts to the center duct (9). Make sure the ducts
are fully engaged to each other.
3. Install the push-pin fastener (8) that secures each
instrument panel duct to the instrument panel sup-
port.
4. Install the screws (2) that secure each demister
duct to the instrument panel support. Tighten the
screws to 2.2 N·m (20 in. lbs.).
5. Connect the left and right side demister hoses (3
and 5) to the defroster duct (4). Make sure the
hoses are fully engaged to the defroster and
demister ducts.
6. Install the instrument panel top cover (refer to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT PANEL TOP
COVER - INSTALLATION).
CENTER DUCT
NOTE: LHD model shown. RHD model similar.
1. Position the center instrument panel duct (2) onto
the top of instrument panel. Rotate and tilt the duct
as necessary.
2. Install the two screws (3) that secure the center
duct to the instrument panel support. Tighten the
screws to 2.2 N·m (20 in. lbs.).
3. Install the left and right side instrument panel and
demister ducts (1 and 2) (refer to LEFT AND
RIGHT SIDE DUCT ).
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DISTRIBUTION
PM
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