Dodge Caliber. Manual — part 1415
DISTRIBUTION
TABLE OF CONTENTS
page
page
DUCT-DEFROSTER
DUCTS-FLOOR DISTRIBUTION
DUCT-INSTRUMENT PANEL
DUCT-INSTRUMENT PANEL DEMISTER
FILTER-PARTICULATE AIR
HOUSING-HVAC
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
REMOVAL
HOUSING-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 99
MOTOR-BLOWER
BLOWER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . 109
OUTLETS-AIR
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
REMOVAL
PM
DISTRIBUTION
24 - 77
DUCT-DEFROSTER
REMOVAL
WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument
panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait
two minutes for the airbag system capacitor to discharge before performing further diagnosis or service.
This is the only sure way to disable the airbag system. Failure to take the proper precautions could result
in accidental airbag deployment and possible personal injury or death.
NOTE: LHD model shown. RHD model similar.
NOTE: Illustration shown with instrument panel
removed from vehicle for clarity.
1. Remove the instrument panel top cover (refer to 23
-
BODY/INSTRUMENT
PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL).
2. Disconnect the left demister duct (7) and the right
demister duct (5) from the defroster duct (2).
3. Remove the two screws (3) that secure the
defroster duct to the defroster duct support (4).
4. Remove the two screws (1) that secure the
defroster duct support to the instrument panel (6)
and position the support out of the way.
5. Remove the defroster duct from the instrument
panel.
INSTALLATION
NOTE: LHD model shown. RHD model similar.
NOTE: Illustration shown with instrument panel
removed from vehicle for clarity.
1. Position the defroster duct (2) to the front of the
instrument panel (6).
2. Reposition the defroster duct support (4) to the
instrument panel and install the two retaining
screws (1). Tighten the screws to 3 N·m (27 in.
lbs.).
3. Install the two screws (3) that secure the defroster
duct to the defroster duct support. Tighten the
screws to 2.2 N·m (20 in. lbs.).
4. Connect the left demister duct (7) and the right
demister duct (5) to the defroster duct.
5. Install the instrument panel top cover (refer to 23 -
BODY/INSTRUMENT
PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION).
24 - 78
DISTRIBUTION
PM
DUCTS-FLOOR DISTRIBUTION
REMOVAL
WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument
panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait
two minutes for the airbag system capacitor to discharge before performing further diagnosis or service.
This is the only sure way to disable the airbag system. Failure to take the proper precautions could result
in an accidental airbag deployment and possible personal injury or death.
RIGHT FRONT FLOOR DUCT
NOTE: LHD model shown. RHD model similar.
1. Remove the instrument panel (refer to 23 - BODY/
INSTRUMENT
PANEL/ASSEMBLY-INSTRUMENT
PANEL - REMOVAL).
2. Disconnect the right floor duct (1) from the right
side of the HVAC housing (2) and remove the duct.
LEFT FRONT FLOOR DUCT
NOTE: Illustration shown with instrument panel removed for clarity.
NOTE: LHD model shown. RHD model similar.
1. On LHD models, remove the steering column
opening cover (refer to 23 - BODY/INSTRUMENT
PANEL/COVER-STEERING COLUMN OPENING -
REMOVAL).
2. On RHD models, remove the instrument panel
cover (refer to 23 - BODY/INSTRUMENT PANEL/
COVER-INSTRUMENT PANEL - REMOVAL).
3. Remove the screw that secures the left floor distri-
bution duct (1) to the left side of the HVAC housing
(2) and disconnect the duct from the housing
outlet.
PM
DISTRIBUTION
24 - 79
REAR FLOOR DISTRIBUTION DUCTS
1. Remove the instrument panel (refer to 23 - BODY/
INSTRUMENT
PANEL/ASSEMBLY-INSTRUMENT
PANEL - REMOVAL).
2. Remove the rear seat floor ducts (refer to REAR
SEAT FLOOR DUCTS in this group).
3. Disconnect the left rear floor distribution duct (1)
and the right rear floor distribution duct (2) as
required from the HVAC housing (3) and remove
the duct(s).
REAR SEAT FLOOR DUCTS
NOTE: Right side rear floor duct shown. Left side duct similar.
NOTE: LHD model shown. RHD model similar.
1. Remove the center floor console (refer to 23 -
BODY/INTERIOR/CONSOLE-CENTER
-
REMOVAL).
2. Remove the front seat from the side of the vehicle
being serviced (refer to 23 - BODY/SEATS/SEAT-
FRONT - REMOVAL).
3. Pull the carpet back to gain access to the rear seat
floor duct (2) (refer to 23 - BODY/INTERIOR/CAR-
PETS AND FLOOR MATS - REMOVAL).
4. Remove the screw (1) and disengage the retainer
that secures the rear seat floor duct to the floor
support (4).
5. Disconnect the rear seat floor duct from the rear
floor distribution duct (3) and remove the rear seat
duct(s).
24 - 80
DISTRIBUTION
PM
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