Dodge Caliber. Manual — part 1199

LEVER-SHIFT CROSSOVER

REMOVAL

1. Disconnect crossover cable (2) from crossover

lever (1) and cable bracket.

2. Using a pin punch, remove the crossover roll pin

from lever (4).

3. Pull up and remove the crossover lever (4) from

the transaxle crossover shaft.

INSTALLATION

1. Install crossover lever to shaft and fasten with NEW roll pin.

2. Install crossover cable to bracket. Fasten with clip.

3. Install crossover cable to crossover lever.

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T355 MANUAL TRANSAXLE

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SHAFT-SHIFT CROSSOVER

REMOVAL

1. Disassemble transaxle.

2. With

the

transaxle

disassembled,

remove

the

crossover shaft seal.

3. Using snap-ring pliers, remove the snap ring (3) at

the crossover shaft bore.

4. Push the crossover shaft (2) in the case and

remove the crossover assembly.

INSTALLATION

1. Install crossover shaft to case and install snap ring

(3).

2. Install the crossover shaft seal.

3. Assemble transaxle.

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BUSHING-SHIFT CROSSOVER SHAFT

REMOVAL

1. Install Slide Hammer C-3752 (1) through the cross-

over bushing.

2. Thread nut and washer onto slide hammer.

3. Using the slide hammer, remove the crossover

shaft bushing (2).

INSTALLATION

1. Position the replacement crossover shaft bushing over the crossover shaft bushing bore.

2. Using an appropriate size deep-well socket, install the crossover shaft bushing into the bushing bore.

PM

T355 MANUAL TRANSAXLE

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RAIL AND FORK-SHIFT

DISASSEMBLY

1. Remove shift rails from the geartrain.

2. To service the 5-R shift rail, remove the C-clip retaining the reverse shift lever arm. Remove the 5th shift fork roll

pin and remove the 5th shift fork. Remove the shift lug roll pin and remove the shift lug. Replace parts as nec-
essary.

3. To service the 3-4 shift rail, remove the roll pin retaining the 3-4 shift fork. Remove the shift fork. Remove the

shift lug roll pin and remove the shift lug. Replace parts as necessary.

4. To service the 1-2 shift rail, remove the roll pin retaining the 1-2 shift fork. Remove the shift fork and replace

parts as necessary.

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T355 MANUAL TRANSAXLE

PM