Dodge Caliber. Manual — part 1262
1. Refer to the exploded views as necessary when performing the following steps.
2. Install the primary sheave (2) with the sheave
height sensor, (3) spring and pin (1) into the belt
side case.
1 - O-RING
24 - BAFFLE PLATE
2 - SIDE OIL SEAL
25 - DRIVEN SPROCKET (OIL PUMP)
3 - ADJUSTABLE SHIM
26 - BAFFLE PLATE
4 - OUTER RACE
27 - OIL PUMP
5 - REDUCTION GEAR ASSEMBLY
28 - LIP SEAL
6 - OUTER RACE
29 - SNAP RING
7 - ADJUSTABLE SHIM
30 - DRIVEN PLATES
8 - OUTER RACE
31 - NEEDLE BEARING
9 - DIFFERENTIAL ASSEMBLY
32 - SUN GEAR
10 - OUTER RACE
33 - NEEDLE BEARING
11 - FORWARD CLUTCH ASSEMBLY
34 - PLANETARY CARRIER
12 - NEEDLE BEARING
35 - NEEDLE BEARING
13 - SEAL RING
36 - SNAP RING
14 - OIL PUMP COVER
37 - RETAINING PLATE
15 - BAFFLE PLATE
38 - DRIVEN PLATES
16 - BRACKET
39 - DISH PLATE
17 - ADJUSTABLE SHIM
40 - SNAP RING
18 - ADJUSTABLE SHIM
41 - RETAINING PLATE
19 - CONVERTER HOUSING
42 - SPRING RETAINER ASSEMBLY
20 - CONVERTER HOUSING OIL SEAL
43 - REVERSE PLATE PISTON
21 - OIL PUMP CHAIN
44 - DETENT SPRING
22 - DRIVE SPROCKET
45 - TRANSAXLE CASE
23 - THRUST WASHER
PM
AUTOMATIC - CVT-SERVICE INFORMATION
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3. Install the secondary sheave positioning shim (3)
into the belt side cover.
4. Install Sheave Compressor 9874 (1) and Press
Insert 8513 A, (2) onto secondary sheave.
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AUTOMATIC - CVT-SERVICE INFORMATION
PM
5. Move the secondary sheave (3) close enough to
the primary (2) sheave to allow the drive belt (1) to
be
put
around
both
secondary
and
primary
sheaves.
NOTE: The drive belt is directional and will need
to be installed in the same direction as noted in
disassembly, if installed incorrectly failure will
accrue
6. Install the drive belt (1).
CAUTION: Do not over tighten the compressor
tool. Tighten to no more than 7 N·m (50 in. lbs.)
7. Compress the secondary (3) sheave to the stop.
8. Install the drive belt (1) around both secondary (3)
and primary (2) sheaves.
9. Install the primary sheave into place.
10. Remove Sheave Compressor 9874 and Press
Insert 8513A from the primary sheave.
11. Install the bolts (2) that hold both sheaves to the
case (1).
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AUTOMATIC - CVT-SERVICE INFORMATION
21 - 349
CAUTION: Remove moisture, oil, and used sealant
from the sealant application surface. Make sure
that the starting point and the ending point are
between two bolt holes.
12. Apply Loctite 509 sealer onto the belt side of the
transaxle case.
13. Install the belt side assembly to the transaxle
case.
14. Install the case bolts (1) to hold the drive belt
assembly (2) to the transaxle. Torque to 45 N·m
(33 ft.lbs.).
CAUTION: Inspect the reverse brake piston and, if
damaged, replace it before installation. Apply CVT
fluid to the seal when installing the reverse brake
piston.
NOTE: Rotate reverse brake piston into place
15. Rotate and install the reverse brake piston (1) into
the transaxle case.
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AUTOMATIC - CVT-SERVICE INFORMATION
PM
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