Dodge Caliber. Manual — part 158
5. Separate the ABM (1) from the HCU (2).
ASSEMBLY
1. Clean any debris off the mating surfaces of the HCU and ABM.
CAUTION: When installing new O-rings or solenoid valve stem seals, do not use any type of lubricant.
2. If the seals (1) on the solenoid valve stems (2) are
not new, replace them all. Each of the solenoid
valve stem seals must be new to keep out moisture
and debris; do not reuse solenoid valve stem
seals.
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3. Replace the pump/motor connector O-ring (1) if it is
not new. Be sure the O-ring is properly seated in
the mounting groove (2).
4. Align components and install the ABM (1) on the
HCU (2).
5. If not equipped with traction control, install the
three screws (1) attaching the ABM (2) to the HCU.
Tighten the mounting screws to 2 N·m (17 in. lbs.).
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6. If equipped with traction control, install the four
screws (1) attaching the ABM (2) to the HCU.
Tighten the mounting screws to 2 N·m (17 in. lbs.).
7. If necessary, install the mounting pins (1) in the
ICU (2) and tighten to 11 N·m (97 in. lbs.).
8. If the mounting bracket (3) needs to be installed on
the ICU (1), install the mounting pins in the ICU as
necessary and tighten to 11 N·m (97 in. lbs.). Insert
the mounting pins into the grommets mounted in
the bracket, then install the single mounting bolt
(2). Tighten the mounting bolt to 11 N·m (97 in.
lbs.).
9. Install the ICU in the vehicle. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/ICU
(INTE-
GRATED CONTROL UNIT) - INSTALLATION)
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INSTALLATION
GAS ENGINE
1. Install the ICU with bracket (1) through the opening
between the A/C lines and the exhaust manifold
using the opposite of how it was removed.
2. Place the mounting bracket for the ICU (1) over the
mounting screws (2) and hang the assembly in
place. Tighten the two mounting screws (2) to 23
N·m (17 ft. lbs.).
CAUTION: Before installing the ABM harness con-
nector on the ABM, be sure the seal is properly
installed in the connector.
3. Insert the ABM wiring harness connector (2) into
the socket of the ABM (1) and close the cover,
locking the connector in place.
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