Dodge Caliber. Manual — part 285
STARTING
TABLE OF CONTENTS
page
page
STARTING
TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
STARTER MOTOR
PM
STARTING
8F - 45
STARTING
DESCRIPTION
The starting system consists of:
•
Starter motor (including an integral starter solenoid)
Other components to be considered as part of starting system are:
•
Battery
•
Battery cables
•
Ignition switch and key lock cylinder
•
Clutch pedal position switch (manual transmission)
•
Park/neutral position switch (automatic transmission)
•
Wire harnesses and connections.
The Battery, Starting, and Charging systems operate in conjunction with one another, and must be tested as a com-
plete system. For correct operation of starting/charging systems, all components used in these 3 systems must per-
form within specifications. When attempting to diagnose any of these systems, it is important that you keep their
interdependency in mind.
The diagnostic procedures used in each of these groups include the most basic conventional diagnostic methods, to
the more sophisticated On-Board Diagnostics (OBD) built into the Powertrain Control Module (PCM). Use of an
induction-type milliampere ammeter, volt/ohmmeter, battery charger, carbon pile rheostat (load tester), and 12-volt
test lamp may be required.
OPERATION
These components form two separate circuits. A high amperage circuit that feeds the starter motor up to 300+
amps, and a control circuit that operates on less than 20 amps.
The PCM controls a double start over-ride safety that does not allow the starter to be engaged if the engine is
already running.
SPECIFICATIONS
TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Starter Mounting Bolts
54
40
-
Starter Solenoid Battery
Nut
10
-
90
Power Steering Lines
61
45
-
8F - 46
STARTING
PM
STARTER MOTOR
REMOVAL
1. Open hood.
2. Remove air cleaner box and air tube.
3. Disconnect and isolate the battery negative cable
4. Remove starter motor mounting bolt.
5. Disconnect the electrical connector at throttle body.
6. Remove Throttle body bolts and remove throttle
body.
PM
STARTING
8F - 47
7. Push starter under intake manifold.
8. Tip starter nose toward cooling module.
9. Pull starter up and out.
10. Disconnect starter motor wiring.
11. Remove starter motor from vehicle.
INSTALLATION
1. Connect starter motor wiring. Torque battery cable
nut to 10 N·m (90 in. lbs.).
8F - 48
STARTING
PM
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