Dodge Neon / Neon SRT-4. Manual — part 334

(17) Remove 1/2 synchro snap ring (Fig. 173).

(18) Remove 1/2 synchro from shaft (Fig. 174).

(19) Remove 1st gear blocker ring (Fig. 175).

(20) Remove 1st gear friction cone (Fig. 176).

Fig. 172 2nd Gear Outer Blocker Ring

1 - 2ND GEAR BLOCKER RING

Fig. 173 1/2 Synchro Snap Ring

1 - SNAP RING
2 - 1/2 SYNCHRO HUB

Fig. 174 1/2 Synchronizer

1 - 1/2 SYNCHRONIZER

Fig. 175 1st Gear Blocker Ring

1 - 1ST GEAR BLOCKER RING

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INTERMEDIATE SHAFT (Continued)

(21) Remove 1st gear reactor ring (Fig. 177).

(22) Remove 1st gear from shaft (Fig. 178).

(23) Remove 1st gear needle bearing (Fig. 179).

(24) Remove first gear thrust bearing (Fig. 180).

Fig. 176 1st Gear Friction Cone

1 - 1ST GEAR FRICTION CONE

Fig. 177 1st Gear Reactor Ring

1 - 1ST GEAR REACTOR RING

Fig. 178 1st Gear Removal

1 - 1ST GEAR

Fig. 179 1st Gear Needle Bearing

1 - 1ST GEAR NEEDLE BEARING

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INTERMEDIATE SHAFT (Continued)

(25) Remove

intermediate

shaft

roller

bearing

snap ring (Fig. 181).

(26) Press intermediate shaft out of roller bearing

supported by bearing splitter P-334 (Fig. 182).
Roller bearing is not re-usable once removed. It
is necessary to install a new roller bearing
upon re-assembly.

Fig. 180 1st Gear Thrust Bearing Removal/

Installation

1 - THRUST BEARING

Fig. 181 Intermediate Shaft Roller Bearing Snap

Ring

1 - SNAP RING

Fig. 182 Intermediate Shaft Roller Bearing Removal

1 - ARBOR PRESS RAM
2 - INTERMEDIATE SHAFT
3 - ROLLER BEARING
4 - BEARING SPLITTER P-334

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INTERMEDIATE SHAFT (Continued)

ASSEMBLY

NOTE: Do not re-use snap rings when servicing the
intermediate shaft assembly. Discard snap rings
and install new ones provided with available snap
ring service kit.

NOTE: When installing 1/2 & 5/R synchronizers,
make sure to align oil slots on synchronizer hub
face with oil hold in the shaft splined hub journal.

NOTE: Refer to (Fig. 183) for intermediate shaft
assembly reference.

(1) Press intermediate shaft into NEW roller bear-

ing with arbor press (Fig. 184).

Fig. 183 Intermediate Shaft Assembly

1 - INTERMEDIATE SHAFT

12 - THRUST WASHER

2 - ROLLER BEARING

13 - NEEDLE BEARING

3 - SNAP RING

14 - REVERSE GEAR

4 - NEEDLE BEARING

15 - SNAP RING

5 - 1ST SPEED GEAR

16 - 5/R SYNCHRO

6 - SNAP RING

17 - 5TH SPEED GEAR

7 - 2ND SPEED GEAR

18 - NEEDLE BEARING

8 - 3/4 CLUSTER GEAR

19 - NEEDLE BEARING

9 - SNAP RING

20 - 1/2 SYNCHRO

10 - SNAP RING

21 - THRUST BEARING

11 - SEALED ROLLER BEARING

Fig. 184 Intermediate Shaft Bearing Installation

1 - ARBOR PRESS
2 - INTERMEDIATE SHAFT
3 - CAGED ROLLER BEARING
4 - BEARING SPLITTER

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INTERMEDIATE SHAFT (Continued)