Dodge Neon / Neon SRT-4. Manual — part 329
STANDARD PROCEDURE - FLUID DRAIN AND
FILL
NOTE: For proper fluid change intervals, (Refer to
LUBRICATION
&
MAINTENANCE/MAINTENANCE
SCHEDULES - DESCRIPTION)
The fluid required in this transaxle is Mopar
t
ATF+4 along with 0.12L (4 oz.) Mopar Limited Slip
Additive/Friction Modifier (P/N 04318060AB). Use of
substitute fluids may result in improper transaxle
operation, noise and/or failure.
FLUID DRAIN
(1) Raise vehicle on hoist.
(2) Remove transaxle drain plug (Fig. 110) and
drain fluid into suitable container.
(3) Install drain plug and torque to 23 N·m (17 ft.
lbs.).
FLUID FILL
(1) Remove transaxle fill plug (Fig. 111).
(2) Add 0.12L (4 oz.) Mopar
t Limited Slip Addi-
tive/Fricion Modifier (P/N 04318060AB) and up to
2.3-2.5L (2.4-2.6 qts.) of Mopar
t ATF+4 until fluid is
within 3/16” below fill hole.
(3) Install fill plug, ensuring it is properly seated.
(4) Lower vehicle.
Fig. 110 Transaxle Drain Plug
1 - TRANSAXLE DRAIN PLUG
2 - DIFFERENTIAL COVER
Fig. 111 Transaxle Fill Plug
1 - FILL PLUG
2 - END COVER
21 - 100
T850 MANUAL TRANSAXLE
PL/SRT-4
FLUID (Continued)
GEAR SHIFT CABLE
REMOVAL
NOTE: The crossover and selector cables are man-
ufactured as a cable “assembly” and cannot be ser-
viced individually.
(1) Raise hood and disconnect battery negative
cable.
(2) Disengage gearshift boot from center console.
(3) Pull up on gearshift knob with moderate force
to remove from gearshift mechanism (Fig. 112).
(4) Remove gearshift boot from console.
(5) Remove the center console assembly as shown
in (Fig. 113).
(6) Remove crossover cable retaining clip and dis-
connect from shift lever (Fig. 114).
Fig. 112 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
Fig. 113 Center Console Removal/Installation—
Typical
1 - CONSOLE
2 - SCREW (4)
3 - SCREW (2)
Fig. 114 Crossover Cable at Shifter Assembly
1 - GROMMET PLATE NUT
2 - SHIFTER
3 - CROSSOVER CABLE
4 - CLIP
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 101
(7) Remove selector cable retaining clip and dis-
connect from shift lever (Fig. 115).
(8) Remove
three
grommet
plate-to-floor
pan
attaching nuts (Fig. 114).
(9) Remove air cleaner assembly.
(10) Disconnect cables from the shift levers at the
transaxle (Fig. 116).
CAUTION: Pry up with equal force on both sides of
shifter cable isolator bushings to avoid damaging
cable isolator bushings.
Remove cable retaining clips and remove cables
from bracket (Fig. 116).
(11) Raise vehicle on hoist.
(12) Remove converter heat shield (Fig. 117).
(13) Remove remaining grommet plate-to-floor pan
screw (Fig. 118).
(14) Remove cable assembly from vehicle.
Fig. 115 Selector Cable at Shifter Assembly
1 - SHIFTER
2 - CLIP
3 - SELECTOR CABLE
Fig. 116 Shift Cables at Transaxle
1 - SHIFT CABLES
2 - CLIPS
3 - BRACKET
Fig. 117 Converter Heat Shield Removal/Installation
1 - CONVERTER HEAT SHIELD
Fig. 118 Shift Cable Assembly at Floor Pan
1 - CABLE ASSEMBLY
2 - GROMMET PLATE
21 - 102
T850 MANUAL TRANSAXLE
PL/SRT-4
GEAR SHIFT CABLE (Continued)
INSTALLATION
NOTE: The crossover and selector cables are man-
ufactured as a cable “assembly” and cannot be ser-
viced individually.
CAUTION: Gearshift cable bushings must not be
lubricated or the bushings will swell and split.
(1) Raise vehicle on hoist.
(2) Install cable assembly through floor pan open-
ing and secure to floor pan with grommet plate and
one screw (Fig. 118). Make sure the three grommet
plate studs protrude through cable assembly and
floor pan and tighten screw to 7 N·m (60 in. lbs.).
(3) Route transaxle end of cable assembly into
engine compartment and over transaxle assembly.
(4) Install converter heat shield (Fig. 117).
(5) Lower vehicle.
(6) Install gearshift cables to mounting bracket
and fasten with NEW clips (Fig. 116). Make sure
clips are installed flush to bracket.
(7) Connect gearshift selector and crossover cable
to shift levers at transaxle (Fig. 116).
(8) Install and tighten the three grommet plate-to-
floor pan nuts to 6 N·m (50 in. lbs.) torque.
(9) Install selector cable to shifter lever and secure
cable to shifter bracket. Install clip (Fig. 115).
(10) Install crossover cable to shifter lever and
secure cable to shifter bracket. Install clip (Fig. 114).
NOTE: Only the crossover cable is adjustable. The
selector cable does not have any adjustment capa-
bilities.
(11) Adjust crossover cable as follows:
(a) Loosen adjusting screw on crossover cable at
shifter (Fig. 119).
(b) The
gearshift
mechanism
and
transaxle
crossover lever are spring-loaded and self-center-
ing. Alignment pins used in the past are not
required anymore. Allow gearshift mechanism and
transaxle crossover lever to relax in their neutral
positions. To ensure the gearshift lever is in the
proper position, place the shifter in 3rd or 4th gear
if necessary. Torque adjustment screw to 8 N·m (70
in. lbs.). Care must be taken to avoid moving the
shift mechanism off-center during screw tighten-
ing.
(c) Perform functional check by shifting trans-
axle into all gears.
(12) Install center console assembly (Fig. 113).
(13) Install gearshift boot to console. Locate boot to
console at forward tab and secure with retaining
tabs.
(14) Position knob hole over the gearshift mecha-
nism and align the shift pattern (Fig. 112). Strike
knob with rubber mallet to engage knob to mecha-
nism.
(15) Install the air cleaner assembly.
(16) Connect battery negative cable.
ADJUSTMENTS
NOTE: Only the crossover cable is adjustable. The
selector cable does not have adjustment capabili-
ties.
Pull up on gearshift knob with moderate force to
remove from gearshift mechanism (Fig. 120).
(1) Remove the center console assembly as shown
in (Fig. 121).
Fig. 119 Crossover Cable Adjustment Screw
1 - CROSSOVER ADJUSTMENT SCREW
Fig. 120 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 103
GEAR SHIFT CABLE (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст