Dodge Neon / Neon SRT-4. Manual — part 330
(2) Loosen crossover adjustment screw at shifter
assembly (Fig. 122).
(3) The gearshift mechanism and transaxle cross-
over lever are spring-loaded and self-centering. Align-
ment pins used in the past are not required anymore.
Allow gearshift mechanism and transaxle crossover
lever to relax in their neutral positions. To ensure
the gearshift lever is in the proper position, place the
shifter in 3rd or 4th gear if necessary. Torque adjust-
ment screw to 8 N·m (70 in. lbs.). Care must be
taken to avoid moving the shift mechanism off-center
during screw tightening.
(4) Install center console assembly (Fig. 121).
(5) Install gearshift boot to console. Locate boot to
console at forward tab and secure with retaining
tabs.
(6) Position knob hole over the gearshift mecha-
nism and align the shift pattern (Fig. 120). Strike
knob with rubber mallet to engage knob to mecha-
nism.
GEAR SHIFT MECHANISM
REMOVAL
(1) Disengage gearshift boot from center console.
(2) Pull up on gearshift knob with moderate force
to remove from gearshift mechanism (Fig. 123).
(3) Remove the center console assembly as shown
in (Fig. 124).
(4) Remove crossover cable retaining clip and dis-
connect from shift lever (Fig. 125).
(5) Remove selector cable retaining clip and dis-
connect from shift lever (Fig. 126).
(6) Remove four shifter assy.-to-floor pan nuts and
remove shifter from vehicle (Fig. 127).
INSTALLATION
(1) Install shifter assy. to floor pan (Fig. 127).
Install and tighten four nuts to 12 N·m (105 in. lbs.)
torque.
(2) Install selector cable to shifter lever and secure
cable to shifter bracket. Install clip (Fig. 126).
(3) Install crossover cable to shifter lever and
secure cable to shifter bracket. Install clip (Fig. 125).
(4) Install center console assembly (Fig. 124).
Fig. 121 Center Console Removal/Installation—
Typical
1 - CONSOLE
2 - SCREW (4)
3 - SCREW (2)
Fig. 122 Crossover Cable Adjustment Screw
1 - CROSSOVER ADJUSTMENT SCREW
Fig. 123 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
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T850 MANUAL TRANSAXLE
PL/SRT-4
GEAR SHIFT CABLE (Continued)
(5) Install gearshift boot to console. Locate boot to
console at forward tab and secure with retaining
tabs.
(6) Position knob hole over the gearshift mecha-
nism and align the shift pattern (Fig. 112). Strike
knob with rubber mallet to engage knob to mecha-
nism.
(7) Connect battery negative cable.
Fig. 124 Center Console Removal/Installation—
Typical
1 - CONSOLE
2 - SCREW (4)
3 - SCREW (2)
Fig. 125 Crossover Cable at Shifter Assembly
1 - GROMMET PLATE NUT
2 - SHIFTER
3 - CROSSOVER CABLE
4 - CLIP
Fig. 126 Selector Cable at Shifter Assembly
1 - SHIFTER
2 - CLIP
3 - SELECTOR CABLE
Fig. 127 Shifter Assy. Removal/Installation
1 - SHIFTER ASSEMBLY
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 105
GEAR SHIFT MECHANISM (Continued)
GEAR SHIFT KNOB
REMOVAL
(1) Pull up on gearshift knob with moderate force
to remove from gearshift mechanism (Fig. 128).
INSTALLATION
(1) Position knob hole over the gearshift mecha-
nism and align the shift pattern (Fig. 128).
(2) Strike knob with rubber mallet to engage knob
to mechanism.
(3) Verify that shift pattern is aligned properly.
INPUT SHAFT
DESCRIPTION
The input shaft assembly (Fig. 129) is part of the
transaxle geartrain, is driven by the clutch assembly,
and consists of the following components:
• Input Shaft
• 3rd Speed Gear
• 4th Speed Gear
• 3/4 Synchronizer
• 5th Input Gear
The input shaft meshes with the intermediate
shaft, and is supported by a needle bearing at the
front of the transaxle, and a sealed roller bearing at
the rear of the transaxle.
DISASSEMBLY
NOTE: When servicing the input shaft assembly, all
snap rings which are removed MUST be replaced
with new snap rings upon reassembly. The 5th gear
nut must be replaced also.
(1) Invert input shaft assembly and place in fix-
ture 8487.
(2) Remove input bearing snap ring (Fig. 130).
(3) Remove
input
bearing.
Place
input
shaft
assembly onto arbor press table, with the input bear-
ing supported by bearing splitter (Fig. 131). Using
adapter 8486-4, press bearing off of shaft, while
helper supports shaft to prevent dropping.
(4) Place input shaft assembly back into fixture
8487. Secure fixture to bench with fasteners, or
secure to bench vise.
NOTE: 5th gear nut is staked to the shaft. If neces-
sary, grind stake area to ease removal, but use care
not to contact gear.
Fig. 128 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
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T850 MANUAL TRANSAXLE
PL/SRT-4
Fig. 129 Input Shaft Assembly
1 - INPUT SHAFT
7 - SNAP RING
2 - THRUST WASHER
8 - INPUT BEARING (SEALED)
3 - 3RD GEAR
9 - NEEDLE BEARING
4 - 4TH GEAR
10 - SNAP RING
5 - 5TH GEAR
11 - 3/4 SYNCHRONIZER
6 - 5TH GEAR NUT
12 - NEEDLE BEARING
Fig. 130 Input Bearing Snap Ring Removal
1 - SNAP RING
2 - INPUT BEARING
Fig. 131 Input Bearing Removal
1 - ARBOR PRESS RAM
2 - ADAPTER 8486-4
3 - INPUT BEARING
4 - BEARING SPLITTER
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 107
INPUT SHAFT (Continued)
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