Dodge Dakota (R1). Manual — part 773
EXTERIOR NAME PLATES
REMOVAL
NOTE: Exterior nameplates are attached to body
panels with adhesive tape.
(1) Apply a length of masking tape on the body,
parallel to the top edge of the nameplate to use as a
guide, if necessary.
(2) If temperature is below 21°C (70°F) warm
emblem with a heat lamp or gun. Do not exceed 52°C
(120°F) when heating emblem.
(3) Insert a plastic trim stick or a hard wood
wedge behind the emblem to separate the adhesive
backing from the body.
(4) Clean adhesive residue from body with MOPAR
Super Clean solvent or equivalent.
INSTALLATION
(1) Remove carrier from back of emblem.
(2) Position emblem properly on body (Fig. 4).
(3) Press emblem firmly to body with palm of
hand.
(4) If temperature is below 21°C (70°F) warm
emblem with a heat lamp or gun to assure adhesion.
Do not exceed 52°C (120°F) when heating emblem.
FRONT END SPLASH SHIELDS
REMOVAL
(1) Raise and support the front wheel.
(2) Remove the front wheel.
(3) Remove wheel opening molding.
(4) Remove plastic rivets attaching wheelhouse
liner to wheelhouse (Fig. 5).
(5) Separate liner from vehicle.
INSTALLATION
(1) Position liner in wheelhouse.
(2) Install plastic rivets attaching wheelhouse liner
to wheelhouse.
(3) Install wheel opening molding.
(4) Install the front wheel.
(5) Remove the support and lower the vehicle.
Fig. 4 Exterior Nameplates
1 - HOOD NAME PLATE
2 - MAGNUM POWER NAME PLATE
3 - ENGINE NAME PLATE
23 - 80
EXTERIOR
AN
FUEL FILL DOOR
REMOVAL
(1) Open the fuel filler door.
(2) Remove the screws attaching the door to the
cargo box outer panel (Fig. 6).
(3) Remove the door from the panel.
INSTALLATION
(1) Position the fuel filler door on the cargo box
outer panel with the screw holes aligned.
(2) Install the screws attaching the fuel filler door
to the cargo box outer panel.
GRILLE
REMOVAL
(1) Release primary hood latch.
(2) Release hood safety catch and open hood.
(3) Remove screws attaching bottom of grille to
grille mounting bracket.
(4) Remove nuts attaching grille to hood (Fig. 7).
(5) Separate grille from vehicle.
Fig. 5 Front Wheelhouse Liner
1 - FENDER SPLASH SHIELD
2 - INNER FENDER
3 - INNER FENDER
4 - WHEELHOUSE LINER
5 - FENDER SPLASH SHIELD
6 - PLASTIC RIVET
7 - PLASTIC RIVET
8 - WHEELHOUSE LINER
9 - INNER FENDER
10 - WHEELHOUSE LINER
11 - PLASTIC RIVET
Fig. 6 Fuel Filler Door
1 - FUEL DOOR
2 - BUMPER
AN
EXTERIOR
23 - 81
FRONT END SPLASH SHIELDS (Continued)
INSTALLATION
(1) Position grille on hood.
(2) Install nuts attaching grille to hood.
(3) Install screws attaching bottom of grille to
grille mounting bracket.
(4) Close hood.
LEFT FRONT FENDER
REMOVAL
(1) Remove battery.
(2) Raise and support the vehicle.
(3) Remove left front wheel.
(4) Remove wheel opening molding.
(5) Remove wheelhouse liner.
(6) Remove left headlamp module.
(7) Remove PDC (power distribution center).
(8) Remove
battery
tray
and
battery
support
bracket (Fig. 8).
(9) Remove
HCU
(hydraulic
control
unit)
if
equipped. (Refer to 5 - BRAKES/HYDRAULIC/ME-
CHANICAL/HCU (HYDRAULIC CONTROL UNIT) -
REMOVAL)
(10) Disengage clips attaching hood release cable
to inner fender.
(11) Disengage clips attaching wire harness to
inner fender and wheelhouse.
(12) Remove bolt attaching fender to lower rocker
panel.
(13) Remove bolts attaching fender to lower radia-
tor closure panel (Fig. 8).
(14) Remove bolts attaching fender to hood hinge
support bracket.
(15) Remove bolts attaching fender to upper cowl
(Fig. 9).
(16) Remove bolts attaching fender to upper radia-
tor closure panel.
(17) Separate fender and wheelhouse from vehicle.
INSTALLATION
(1) Position fender and wheelhouse from vehicle.
(2) Install bolts attaching fender to upper radiator
closure panel.
(3) Install bolts attaching fender to upper cowl.
(4) Install bolts attaching fender to hood hinge
support bracket.
(5) Install bolts attaching fender to lower radiator
closure panel.
(6) Install bolt attaching fender to lower rocker
panel.
(7) Position the hood release cable to inner fender
and engage clips.
(8) Position the wire harnesses on the inner fender
and wheelhouse and engage clips.
Fig. 7 Grille
1 - GRILLE
2 - GRILLE MOUNTING BRACKET
Fig. 8 Battery Tray and Support Bracket
1 - FRONT FENDER
2 - BATTERY TRAY SUPPORT BRACKET
3 - BATTERY TRAY
23 - 82
EXTERIOR
AN
GRILLE (Continued)
(9) Install HCU if equipped. (Refer to 5 - BRAKES/
HYDRAULIC/MECHANICAL/HCU
(HYDRAULIC
CONTROL UNIT) - INSTALLATION)
(10) Install battery support bracket and battery
tray.
(11) Install PDC (power distribution center).
(12) Install left headlamp module.
(13) Install battery.
(14) Install wheelhouse liner.
(15) Install wheel opening molding.
(16) Install left front wheel.
(17) Remove the support and lower the vehicle.
REAR WHEELHOUSE SPLASH
SHIELD
REMOVAL
(1) Remove bottom screw attaching wheel opening
molding to cargo box.
(2) Remove screws attaching splash shield to inner
wheel house (Fig. 10).
(3) Separate splash shield from vehicle.
INSTALLATION
(1) Position splash shield in wheel house.
(2) Install screws attaching splash shield to inner
wheel house.
(3) Install bottom screw attaching wheel opening
molding to cargo box.
RIGHT FRONT FENDER
REMOVAL
(1) Disconnect battery negative cable.
(2) Raise and support the vehicle.
(3) Remove right front wheel.
(4) Remove wheel opening molding.
(5) Remove wheelhouse liner.
(6) Remove right headlamp module.
(7) Remove air cleaner element housing.
(8) Remove powertrain control module.
(9) Disengage clips attaching wire harnesses to
inner fender and wheelhouse.
(10) Remove bolt attaching fender to lower rocker
panel.
(11) Remove bolts attaching fender to lower radia-
tor closure panel (Fig. 11).
(12) Remove bolts attaching fender to hood hinge
support bracket.
(13) Remove bolts attaching fender to upper cowl.
(14) Remove bolts attaching fender to upper radia-
tor closure panel.
(15) Separate fender and wheelhouse from vehicle.
INSTALLATION
(1) Position fender and wheelhouse from vehicle.
(2) Install bolts attaching fender to upper radiator
closure panel.
(3) Install bolts attaching fender to upper cowl.
Fig. 9 Front Fender
1 - FRONT FENDER
2 - BRACKET
3 - U-NUT
4 - DASH PANEL
5 - U-NUT
Fig. 10 Rear Splash Shield
1 - U-NUT
2 - REAR SPLASH SHIELD
3 - FRONT SPLASH SHIELD
4 - U-NUT
5 - CARGO BOX
6 - U-NUT
7 - U-NUT
AN
EXTERIOR
23 - 83
LEFT FRONT FENDER (Continued)
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