Dodge Dakota (R1). Manual — part 747
(18) Install shift tower and new gasket on housing
and tighten tower bolts to 18 N·m (13 ft. lbs.).
(19) Install new metal o-ring to the backup lamp
switch.
(20) Install backup lamp switch and tighten switch
to 37 N·m (27 ft. lbs.).
(21) Install new seal in adapter/extension housing.
(22) Install clutch housing, release bearing, release
fork and retainer clip.
INSTALLATION
(1) Make sure the transmission and engine mating
surfaces are clean before installation.
(2) Apply a light coat of Mopar high temperature
bearing grease to the contact surfaces of the follow-
ing components:
• input shaft splines and pilot bearing hub.
• release bearing slide surface of the front
retainer.
• pilot bearing
• release bearing bore
• release fork
• release ball stud
• propeller shaft slip yoke
CAUTION: Do not allow any grease to come in con-
tact with the clutch disc or its mating surfaces. If
so, clean with suitable solvent before installation.
(3) Position the transmission assembly and install
the clutch housing retaining bolts (Fig. 97). Torque
the bolts to 88 N·m (65 ft. lbs.). Be sure the hous-
ing is properly seated on the engine block
before tightening bolts.
NOTE: Do not install the 3 o–clock positioned
clutch housing bolt at this time (Fig. 97). This bolt
is also used to support the exhaust system.
(4) Install the misfire sensor on the clutch hous-
ing. Torque the bolts to 27 N·m (20 ft. lbs.).
(5) Install the shifter on the transmission (Fig. 98).
Torque the bolts to 27 N·m (20 ft. lbs.).
(6) Connect all wiring to the transmission assem-
bly.
(7) Raise the transmission assembly enough to
position the rear support crossmember..
(8) Install the transmission support crossmember.
Torque the bolts to 65 N·m (48 ft. lbs.).
(9) Install the fuel line support bracket on the
transmission support crossmember.
(10) Install the (4) transmission mount retaining
nuts (Fig. 99)on the transmission support crossmem-
ber. Torque the nuts to 47 N·m (35 ft. lbs.).
(11) Install the (2) clutch slave cylinder retaining
nuts (Fig. 100). Torque the nuts to 40 N·m (30 ft.
lbs.).
(12) Install the exhaust system support bracket
nut
on
the
transmission
support
crossmember.
Torque the nut to 67 N·m (50 ft. lbs.).
(13) Install the exhaust system support bracket
bolt in the clutch housing. Torque the bolt to 88 N·m
(65 ft. lbs.).
Fig. 97 Transmission Mounting Bolts and Brackets
Fig. 98 Shifter Assembly Retaining Bolts
1 - SHIFTER ASSEMBLY RETAINING BOLTS
2 - TRANSMISSION
21a - 30
MANUAL - AX15
R1
MANUAL - AX15 (Continued)
(14) Install the (2) exhaust system inlet pipe
retaining nuts. Torque the nuts to 36 N·m (27 ft.
lbs.).
(15) Install the propeller shaft assembly in its
original position. Install the (4) center bearing retain-
ing nuts and torque to 61 N·m (45 ft. lbs.).
(16) Position the rear universal joint in the rear
axle companion flange. Install the universal joint
clamps and torque the retaining bolts to 27 N·m (20
ft. lbs.).
(17) Install the (2) lower fan shroud retaining
bolts.
(18) Fill the transmission with fluid. Refer to
Transmission Lubricant in this group for more infor-
mation.
(19) Lower the vehicle on the hoist.
(20) Install the (2) upper fan shroud retaining
bolts (Fig. 101).
(21) Connect the negative battery cable.
Fig. 99 Transmission Support Crossmember
1 - EXHAUST SYSTEM SUPPORT BRACKET RETAINING NUT
2 - CROSSMEMBER
3 - TRANSMISSION
4 - TRANSMISSION MOUNT RETAINING NUTS
Fig. 100 Clutch Slave Cylinder
1 - SLAVE CYLINDER RETAINING NUTS
2 - HYDRAULIC CLUTCH SLAVE CYLINDER
3 - TRANSMISSION
4 - FLUID SUPPLY LINE
Fig. 101 Upper Radiator Support
1 - UPPER RADIATOR SUPPORT RETAINING BOLTS
2 - FRONT CLOSURE PANEL
3 - UPPER FAN SHROUD RETAINING BOLTS
4 - UPPER RADIATOR HOSE
R1
MANUAL - AX15
21a - 31
MANUAL - AX15 (Continued)
SPECIFICATIONS
SPECIFICATIONS - MANUAL AX15
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Back up Lamp Switch
37
27
-
Clutch Housing to (Diesel)
Engine Block
88
65
-
Misfire Sensor to Clutch
Housing
27
20
-
Shift Tower Bolts
27
20
-
Support Crossmember
65
48
-
Crossmember Mount
47
35
-
Slave Cylinder Bolts
41
30
-
Exhaust System Support
Bracket
67
50
-
Exhaust System Inlet Pipe
Nuts
36
27
-
Propeller Shaft Nuts
27
20
-
Propeller Shaft Center
Bearing Nuts
61
45
-
Bearing Shim Cap
(countershaft)
41
30
-
Drain/Fill Plug
34
25
-
Shift Shaft Lock Bolt
27
20
-
Shift Arm Lock Ball Plugs
19
14
-
Extention Housing Bolts
37
27
-
Front Bearing Retainer
Bolts
17
12
-
Shift Restrictor Pins
27
20
-
Reverse Shift Arm Bracket
Bolts
18
13
-
Shift Arm Set Screw
38
28
-
Shift Fork Set Screws
20
15
-
Shift Knob Nut
27
20
-
Shift Arm Bolt
38
28
-
21a - 32
MANUAL - AX15
R1
MANUAL - AX15 (Continued)
SPECIAL TOOLS
SPECIAL TOOLS - MANUAL AX15
DIAL INDICATOR C-3339
HANDLE C-4171
INSTALLER 8209
INSTALLER 8212
INSTALLER 8208
PULLER L-4407A
BEARING SPLITTER P-334
CUP 8109
INSTALLER 6052
INSTALLER 6761
R1
MANUAL - AX15
21a - 33
MANUAL - AX15 (Continued)
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