Dodge Dakota (R1). Manual — part 746
(36) Move reverse shift rail forward as far as pos-
sible and install fifth gear shift fork onto synchro-
nizer sleeve (Fig. 82).
(37) Install new bolt to hold fifth gear shift fork to
shift rail (Fig. 83).
(38) Install detent balls and springs into openings
in the intermediate plate (Fig. 84).
(39) Install new detent ball plugs into the inter-
mediate plate. Tighten plugs to 19 N·m (14 ft. lbs.).
(40) Install bolts to hold reverse shift arm to the
intermediate plate. Tighten bolts to 18 N·m (13 ft.
lbs.).
ADAPTER/EXTENSION HOUSING
(1) Remove any residual sealer from transmission
case, intermediate plate, adapter/extension housing,
and front bearing retainer.
(2) Apply a 1/8 to 3/16 inch wide bead of Threeb-
ond
t Liquid Gasket or equivalent as shown, making
sure to keep sealer bead to inside of bolt holes.
(3) Align geartrain and shift rails with mating
holes in transmission case and install transmission
case to the intermediate plate (Fig. 85). Verify that
the transmission case is seated on the intermediate
plate.
Fig. 82 FIFTH GEAR SHIFT FORK
1 - SHIFT FORK
Fig. 83 Fifth Gear Shift Fork Retainer
1 - REVERSE SHIFT-HEAD AND RAIL
2 - SHIFT FORK BOLT
3 - SHIFT FORK
4 - SHIFT RAIL
Fig. 84 DETENT BALLS AND SPRINGS
1 - SPRINGS
2 - MAGNET
3 - BALLS
4 - MAGNET
21a - 26
MANUAL - AX15
R1
MANUAL - AX15 (Continued)
(4) Install new front bearing snap rings (Fig. 86).
(5) Apply 1/8 inch wide bead of Threebond
t Liquid
Gasket or equivalent to the front bearing retainer
sealing surface.
(6) Install the front bearing retainer (Fig. 87)and
tighten bolts to 17 N·m (12 ft. lbs.).
(7) Apply a 1/8 to 3/16 inch wide bead of Threeb-
ond
t Liquid Gasket or equivalent to sealing surface
of adapter/extension housing. Keep sealer bead to
inside of bolt holes.
(8) Install adapter or extension housing on inter-
mediate plate (Fig. 88) and tighten housing bolts to
37 N·m (27 ft. lbs.).
Fig. 85 Transmission Gear Case to the Intermediate
Plate
1 - GEAR CASE
2 - INTERMEDIATE PLATE
Fig. 86 Front Bearing Snap-rings
1 - SNAP RINGS
Fig. 87 FRONT BEARING RETAINER
1 - RETAINER
Fig. 88 ADAPTER/EXTENSION HOUSING
1 - HOUSING
2 - INTERMEDIATE PLATE
R1
MANUAL - AX15
21a - 27
MANUAL - AX15 (Continued)
(9) Position shift arm in shifter tower opening of
adapter/extension housing (Fig. 89). Verify shifter
arm is engaged into the shift rails.
(10) Start shifter arm shaft in hole in back of
adapter/extension
housing. Align
shift
arm
and
shifter arm shaft and insert shifter arm shaft
through the shifter arm and into the forward portion
of the adapter/extension housing (Fig. 90).
(11) Rotate shifter arm shaft until the hole in the
shift arm is aligned with the hole in the shaft.
(12) Installshift arm retainer bolt and tighten to
38 N·m (28 ft. lbs.) (Fig. 91).
(13) Install and tighten shifter arm shaft plug to
18 N·m (13 ft. lbs.) (Fig. 92).
Fig. 89 Position Shift Arm in Transmission Case
1 - SHIFT ARM
Fig. 90 Shifter Arm Shaft
1 - SHIFT ARM
2 - ADAPTER OR EXTENSION HOUSING
Fig. 91 SHIFT ARM RETAINER BOLT
1 - BOLT
2 - SHIFT ARM
Fig. 92 Shifter Arm Shaft Plug Installation
1 - SHAFT PLUG
21a - 28
MANUAL - AX15
R1
MANUAL - AX15 (Continued)
(14) Install shifter restrictor pins in shift tower
and tighten to 27 N·m (20 ft. lbs.) (Fig. 93).
(15) Install shift detent ball in detent opening (Fig.
94).
(16) Install detent spring (Fig. 95).
(17) Install detent plug and tighten to 19 N·m (14
ft. lbs.) (Fig. 96).
Fig. 93 SHIFTER RESTRICTOR PINS
1 - PINS
Fig. 94 DETENT BALL
1 - BALL
Fig. 95 DETENT SPRING
1 - SPRING
Fig. 96 DETENT BALL PLUG
1 - PLUG
R1
MANUAL - AX15
21a - 29
MANUAL - AX15 (Continued)
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