Dodge Nitro. Manual — part 959

Fig. 40: Removing/Installing Mode Fork Assembly Onto Mainshaft
Courtesy of CHRYSLER LLC

17. Install the mode fork assembly (1) onto the mainshaft (2).

Fig. 41: Installing Drive Sprockets And Drive Chain And Shift Lever
Courtesy of CHRYSLER LLC

18. Install the drive sprockets (1, 2) and drive chain (3) and shift lever as one.

1 - MODE FORK ASSEMBLY
2 - MAINSHAFT

1 - FRONT DRIVE SPROCKET
2 - MAINSHAFT DRIVE SPROCKET
3 - DRIVE CHAIN

2007 Dodge Nitro R/T

2007 TRANSFER CASE MP143 - Service Information - Nitro

Fig. 42: Installing Front Output Shaft Drive Sprocket Retaining Ring
Courtesy of CHRYSLER LLC

19. Install the front output shaft (1) drive sprocket retaining ring (2).

Fig. 43: Removing/Installing Retaining Ring
Courtesy of CHRYSLER LLC

20. Install the mainshaft retaining ring (1).

1 - FRONT OUTPUT SHAFT
2 - RETAINING RING

1 - RETAINING RING

2007 Dodge Nitro R/T

2007 TRANSFER CASE MP143 - Service Information - Nitro

Fig. 44: Removing/Installing Rear Case From Front Case
Courtesy of CHRYSLER LLC

21. Install the transfer case magnet into the magnet pocket.

22. Apply bead of Mopar® Gasket Maker, or equivalent, to mating surface of front case. Keep sealer bead

width to maximum of 3 mm (0.125 inch). Do not use excessive amount of sealer as excess will be
displaced into case interior.

23. Install the rear case (1) onto the front case (2).

1 - REAR HOUSING
2 - FRONT HOUSING

2007 Dodge Nitro R/T

2007 TRANSFER CASE MP143 - Service Information - Nitro

Fig. 45: Removing/Installing Transfer Case Bolts
Courtesy of CHRYSLER LLC

24. Apply MOPAR® lock and seal onto the transfer case bolts and install the transfer case bolts. Tighten the

bolts to 27 N.m (20 ft.lbs.).

Fig. 46: Removing/Installing Shift Motor O-Ring
Courtesy of CHRYSLER LLC

25. Lubricate the shift motor O-ring with trans jell or petroleum jelly.

NOTE:

Tighten the bolts at the alignment dowel locations first.

1 - SHIFT MOTOR O-RING
2 - SHIFT MOTOR

NOTE:

If reusing the original shift motor be certain to replace the O-ring.

2007 Dodge Nitro R/T

2007 TRANSFER CASE MP143 - Service Information - Nitro