Dodge Viper SRT-10 (ZB). Manual — part 250
DOOR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - REMOVAL)
(2) Remove the screws and remove the weather
strip. (Fig. 2)
INSTALLATION
(1) Install the weather strip and install the screws.
(2) Install the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - INSTALLATION)
DOOR SECONDARY SEAL
WEATHERSTRIP
REMOVAL
(1) Remove the two rear push pin fasteners. (Fig.
3)
(2) Separate the weatherstrip push pin fasteners
and remove.
INSTALLATION
(1) Position the weatherstrip and install the rear
upper push pin fasteners.
(2) Starting at the rear, seat the remaining push
pin fasteners fully.
(3) Remove the protective tape at the front and
firmly seat the weatherstrip to the door.
WINDSHIELD HEADER &
A-PILLAR WEATHERSTRIP
REMOVAL
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(2) Remove the nuts and push pins.
(3) Remove the weatherstrip. (Fig. 4)
INSTALLATION
(1) Clean the header with a suitable cleaner.
(2) Install the weatherstrip making sure a tight
joint to the primary weatherstrip exists.
(3) Install the weatherstrip push pins and the nuts
and tighten the nuts to 6 N·m (55 in. lbs.).
(4) Install the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION)
SIDE RAIL WEATHERSTRIP
REMOVAL
(1) Remove the weatherstrips and clean off the
adhesive with a suitable cleaner. (Fig. 5)
INSTALLATION
(1) Unlatch and partially lower the convertible top.
(2) Clean the ends of the retainer with suitable
cleaner.
(3) Install the weatherstrips in the correct posi-
tion.
Fig. 2 DOOR OUTER BELT WEATHERSTRIP
1 - DOOR OUTER BELT WEATHERSTRIP
2 - FRONT DOOR
Fig. 3 DOOR SECONDARY SEAL WEATHERSTRIP
1 - FRONT DOOR INNER BELT WEATHERSTRIP
2 - FRONT DOOR
3 - SECONDARY SEAL WEATHERSTRIP
23 - 92
WEATHERSTRIP/SEALS
ZB
(4) Remove the tape liner and wet out tape to
retainer.
DECKLID OPENING
WEATHERSTRIP
REMOVAL
(1) Open the decklid and Using a grease pencil or
equivalent, mark the position of the seal seam to aid
installation.
(2) Remove the weatherstrip. (Fig. 6)
INSTALLATION
(1) Position the weatherstrip and align the seam
with the mark made previously.
(2) Seat the weatherstrip along the flange fully.
Fig. 4 WINDSHIELD HEADER & A-PILLAR
WEATHERSTRIP
1 - WINDSHIELD HEADER & A-PILLAR WEATHERSTRIP
2 - WINDSHIELD SURROUND
3 - DOOR OPENING PRIMARY SEAL WEATHERSTRIP
4 - DOOR SURROUND
5 - PUSH PIN
Fig. 5 FRONT/REAR SIDE RAIL WEATHERSTRIP
1 - TOP ASSEMBLY
2 - TAPE LINER
3 - REAR SIDE RAIL WEATHERSTRIP
4 - FRONT SIDE RAIL WEATHERSTRIP
Fig. 6 DECKLID OPENING WEATHERSTRIP
1 - OVERSLAM BUMPER BRACKET
2 - TRUNK PAN
3 - BODY ASSEMBLY
4 - DECKLID OPENING WEATHERSTRIP
ZB
WEATHERSTRIP/SEALS
23 - 93
SIDE RAIL WEATHERSTRIP (Continued)
BODY STRUCTURE
TABLE OF CONTENTS
page
page
GAP AND FLUSH
. . . . . . . . . . . . . . . . . . . . . . . 94
OPENING DIMENSIONS
. . . . . . . . . . . . . . . . 96
SEALER LOCATIONS
. . . . . . . . . . . . . . . . . . 99
STRUCTURAL ADHESIVE LOCATIONS
WELD LOCATIONS
. . . . . . . . . . . . . . . . . . . 103
GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION
FIGURE
LEFT FRONT VIEW
1
RIGHT REAR VIEW
2
NOTE:
All measurements are in mm.
Fig. 1 LEFT FRONT VIEW
23 - 94
BODY STRUCTURE
ZB
O/F = Over Flush
U/F = Under Flush
LEFT FRONT GAP & FLUSH MEASUREMENTS
DIMEN-
SION
DESCRIP-
TION
GAP
FLUSH
1
Hood to
fender
5.0 ± 1.5
Parallel
within 2.0
0.0 ± 2.0
2
Door flag to
a-pillar
9.4 ± 2.0
0.0 ± 2.0
3
Quarter panel
to rear fascia
0.0 +1.0
/-0.0
0.0 ± 1.0
4
Door to quar-
ter panel
5.0 ± 1.5
0.0 ± 1.0
5
Door to sill
7.0 ± 1.5
—
6
Door to
fender
5.0 ± 1.5
0.0 +0.5
/-1.5
7
Fender to sill
0.75 +1.0
/-0.0
0.0 ± 1.0
8
Fascia to
fender
0.75 +1.0
/-0.0
0.0 ± 1.0
9
Hood to fas-
cia
4.5 ± 1.0
Parallel
within 1.0
1.0 ± 1.5
O/F
NOTE:
All measurements are in mm.
O/F = Over Flush
U/F = Under Flush
RIGHT REAR GAP & FLUSH MEASUREMENTS
DIMEN-
SION
DESCRIP-
TION
GAP
FLUSH
1
Decklid to
fascia
5.0 ± 1.5
1.0 ± 1.5
U/F
2
Tail lamp to
quarter/deck-
lid
5.0 ± 1.5
2.0 ± 1.5
O/F
3
Decklid to
quarter panel
5.0 ± 1.5
Parallel
within 2.0
1.0 ± 1.5
U/F
4
Fuel filler
door to quar-
ter panel
4.0 ± 1.0
± 1.0
5
Tail lamp to
fascia
5.0 ± 1.5
2.0 ± 2.0
O/F
6
Decklid to
fascia
Parallel
within 2.0
—
Fig. 2 RIGHT REAR VIEW
ZB
BODY STRUCTURE
23 - 95
GAP AND FLUSH (Continued)
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