Infiniti G35 (V35) Sedan. Manual — part 1341
TM-56
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
MAIN DRIVE GEAR
MAIN DRIVE GEAR
Exploded View
INFOID:0000000000956971
.
Disassembly
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1.
Before disassembly, measure end play. If the end play is outside
the specifications, disassemble and inspect.
2.
Remove snap ring from main drive gear using snap ring pliers.
3.
Set a puller on main drive gear bearing, and remove main drive
gear bearing from main drive gear using a press.
Assembly
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1.
Using the drift [SST: KV32102700 (
—
)] and a press to press
fit main drive gear bearing onto main drive gear.
End play standard value
: Refer to
PCIB0721E
PCIB0729E
SCIA1533E
PCIB0215E
MAIN DRIVE GEAR
TM-57
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
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2.
Select and install a snap ring to main drive gear bearing so that
the end play comes within the standard value.
CAUTION:
Do not reuse snap ring.
3.
Apply recommended grease to main pilot bearing.
4.
Install main pilot bearing, pilot bearing spacer and 5th baulk ring
to main drive gear.
Inspection
INFOID:0000000000956974
MAIN DRIVE GEAR
If the contact surface on main drive gear, etc. has damage, peeling,
abrasion, dent, bent, or any other damage, replace the components.
SYNCHRONIZER
Baulk Ring
• If the cam surface on baulk ring or contact surface on insert has
damage or excessive wear, replace with a new one.
Baulk Ring Clearance for Single Cone Synchronizer (5th)
• Push baulk ring on the cone, and measure the clearance between
baulk ring and cone. If the measurement is below limit, replace it
with a new one.
BEARING
End play standard value
: Refer to
.
PCIB0484E
JPDIC0029ZZ
SCIA0608J
Clearance
Standard value
: Refer to
.
Limit value
: Refer to
.
PCIB1328E
TM-58
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
MAIN DRIVE GEAR
If the bearing does not rotate smoothly or the contact surface on ball
or race is damaged or peeled, replace with new ones.
SMT418A
MAINSHAFT AND GEAR
TM-59
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
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MAINSHAFT AND GEAR
Exploded View
INFOID:0000000000956975
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Disassembly
INFOID:0000000000956976
1.
Using a press to remove reverse main gear bushing, mainshaft
bearing and 4th main gear.
2.
Remove 3rd-4th main spacer.
3.
Using a press to remove 1st main gear and 3rd main gear.
CAUTION:
Be careful not to damage baulk ring.
4.
Remove 1st needle bearing.
5.
Using a press to remove 1st gear bushing, 1st-2nd synchronizer
assembly and 2nd main gear.
CAUTION:
Be aware that when using the press, if mainshaft gear posi-
tioner catches on the V-block, etc., mainshaft could be dam-
aged.
6.
Remove 2nd needle bearing.
7.
After removing snap ring, using a press to remove 6th main gear
and 5th-6th synchronizer assembly.
8.
Remove 6th needle bearing.
Assembly
INFOID:0000000000956977
1.
Install 5th-6th coupling sleeve and 5th-6th shifting inserts in 5th-6th synchronizer hub.
CAUTION:
SCIA1386E
SCIA1458E
SCIA1459E
SCIA1460E
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