Infiniti G35 (V35) Sedan. Manual — part 435
DLN-174
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200]
DIFFERENTIAL ASSEMBLY
DISASSEMBLY AND ASSEMBLY
DIFFERENTIAL ASSEMBLY
2WD
2WD : Exploded View
INFOID:0000000000957395
1.
Drive pinion lock nut
2.
Companion flange
3.
Front oil seal
4.
Pinion front bearing
5.
Gear carrier
6.
Side oil seal
7.
Side flange
8.
Collapsible spacer
9.
Pinion rear bearing
10. Pinion height adjusting washer
11.
Drive pinion
12. Side bearing adjusting washer
13. Side bearing
14. Side gear thrust washer
15. Circular clip
16. Side gear
17. Lock pin
18. Pinion mate gear
19. Pinion mate thrust washer
20. Pinion mate shaft
21. Drive gear
22. Differential case
23. Bearing cap
24. Filler plug
25. Gasket
26. Rear cover
27. Drain plug
A: Oil seal lip
B: Screw hole
C: After tightening the bolts to the specified torque, tighten the bolts additionally by turning the bolts 31 to 36 degrees.
:
Apply gear oil.
:
Apply anti-corrosion oil.
:
Apply Genuine Silicone RTV or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants"
JSDIA0028GB
DIFFERENTIAL ASSEMBLY
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< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200]
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2WD : Disassembly
INFOID:0000000000957396
1.
Drain gear oil, if necessary.
2.
Remove side flange.
3.
Remove rear cover mounting bolts.
4.
Remove rear cover to insert the seal cutter (A) [SST:
KV10111100 (J-37228)] between gear carrier and rear cover.
CAUTION:
• Never damage the mating surface.
• Never insert flat-bladed screwdriver, this way damage the
mating surface.
5.
Using two 45 mm (1.77 in) spacers, mount carrier on the attach-
ment (A) [SST: KV38100800 (J-25604-01)].
6.
For proper reinstallation, paint matching marks on one side of
the bearing cap.
CAUTION:
• For matching marks, use paint. Never damage bearing
caps and gear carrier.
• Bearing caps are line-board during manufacture. The
matching marks are used to reinstall them in their original
positions.
7.
Remove bearing caps.
:
Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to
GI-15, "Recommended Chemical Products
Refer to
for symbols not described on the above.
JSDIA0029ZZ
JSDIA0030ZZ
SDIA1795E
S-PD343
DLN-176
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200]
DIFFERENTIAL ASSEMBLY
8.
Lift differential case assembly out with a suitable tool.
• Keep side bearing outer races together with inner race. Do not
mix them up.
Also, keep side bearing adjusting washers together with bear-
ings.
9.
Remove side bearing inner race.
To prevent damage to bearing, engage puller jaws in groove
(
).
CAUTION:
• To prevent damage to the side bearing and drive gear,
place copper plates between these parts and vise.
• It is not necessary to remove side bearing inner race
except it is replaced.
10. For proper reinstallation, paint matching marks on one differen-
tial case assembly.
CAUTION:
For matching marks, use paint. Never damage differential
case and drive gear.
11. Remove drive gear mounting bolts.
12. Tap drive gear off differential case assembly with a soft hammer.
CAUTION:
Tap evenly all around to keep drive gear from bending.
PDIA0547E
SPD527
A: Puller [SST: ST33051001 (J-22888-20)]
B: Base [SST: ST33061000 (J-8107-2)]
PDIA0758J
PDIA0496E
DIFFERENTIAL ASSEMBLY
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< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200]
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13. Remove lock pin of pinion mate shaft with a punch from drive
gear side.
14. Remove pinion mate shaft.
15. Turn pinion mate gear, then remove pinion mate gear, pinion
mate thrust washer, side gear and side gear thrust washer from
differential case.
2WD : Assembly
INFOID:0000000000957397
1.
Install side gear thrust washers with the same thickness as the
ones installed prior to disassembly or reinstall the old ones on
the side gears.
PDIA0759J
SDIA0031J
SDIA0032J
SDIA0193J
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