Infiniti G35 (V35). Manual — part 644
MT-44
TRANSMISSION ASSEMBLY
8.
Using a support ring and a press to press fit the 1st gear bush-
ing.
9.
Install 1st outer baulk ring, 1st synchronizer cone, 1st inner
baulk ring, 1st needle bearing, and 1st main gear on the main
shaft and then using the inserter and a press to press fit the 3rd
main gear.
CAUTION:
Do not reuse 3rd main gear.
10. Install 3rd-4th main spacer on the main shaft and then using the
inserter and a press to press fit the 4th main gear.
CAUTION:
●
Do not reuse 4th main gear.
●
When installing, set boss to rear side.
11. Using the inserter and a press to press fit the main shaft bearing
onto the main shaft.
12. Using the inserter and a press to press fit the reverse main gear
bushing onto the main shaft.
Tool number
: ST27861000 (
—
)
PCIB0203E
Tool number
: ST30022000 (
—
)
PCIB0204E
Tool number
: ST30022000 (
—
)
PCIB0612E
Tool number
: ST30911000 (
—
)
PCIB0405E
Tool number
: ST30911000 (
—
)
PCIB0206E
TRANSMISSION ASSEMBLY
MT-45
D
E
F
G
H
I
J
K
L
M
A
B
MT
13. Using the inserter and a press to press fit the 3rd gear bushing
onto the counter shaft.
14. Install 3rd-4th coupling sleeve and 3rd-4th shifting insert into the 3rd-4th synchronizer hub.
CAUTION:
●
Install 3rd-4th coupling sleeve with the thicker flange
faced the front side.
15. Install 3rd-4th spread spring in the 3rd-4th shifting insert.
CAUTION:
●
Do not install 3rd-4th spread spring hook onto the same
shifting insert.
●
Be careful with the shape of reverse shifting insert to
avoid misassembly.
Tool number
: ST30911000 (
—
)
PCIB0406E
PCIB1366E
PCIB0614E
PCIB0608E
MT-46
TRANSMISSION ASSEMBLY
16. Install 3rd needle bearing, 3rd counter gear, 3rd inner baulk ring,
3rd synchronizer cone, and 3rd outer baulk ring on the counter
shaft and then using the inserter and a press to press fit the 3rd-
4th synchronizer assembly.
CAUTION:
●
Do not reuse 3rd-4th synchronizer hub.
●
The 3rd-4th synchronizer hub must apply the gear oil on
the hole spline press fitting side.
NOTE:
4th baulk ring has three spaces that one gear tooth is missing
but 3rd baulk ring doesn't.
17. Install 4th outer baulk ring, 4th synchronizer cone, 4th inner
baulk ring, 4th needle bearing, and 4th counter gear onto the
counter shaft and then using the drift and a press to press fit the
4th gear bushing and 4th counter gear thrust washer.
18. Using the inserter and a press to press fit the counter rear bear-
ing inner race onto the counter shaft.
19. Using the drift and a press to press fit the main drive gear bear-
ing onto the main drive gear.
Tool number
: ST30911000 (
—
)
PCIB0615E
PCIB0451E
Tool number
: KV40100630 (J-26092)
PCIB0209E
Tool number
: ST30032000 (J-26010-01)
PCIB0210E
Tool number
: KV32102700 (
—
)
PCIB0215E
TRANSMISSION ASSEMBLY
MT-47
D
E
F
G
H
I
J
K
L
M
A
B
MT
20. Select and install a snap ring to the main drive gear bearing so
that the end play comes within the standard value. Refer to
CAUTION:
Do not reuse snap ring.
21. Install main shaft and counter shaft combined in one unit to
adapter plate, and fix bearing with snap ring.
CAUTION:
Do not reuse snap ring.
22. Install counter rear bearing onto the adapter plate using soft
hammer or the equivalent.
23. Apply thread locking sealant to the end of the bolt (first 3 to 4
threads), screw the bolts into the main shaft bearing retainer
plate, and tighten it to the specified torque. Refer to
●
Use Genuine Medium Strength Thread Locking Sealant or
equivalent. Refer to
24. Install reverse coupling sleeve and reverse shifting insert into
the reverse synchronizer hub.
CAUTION:
Install reverse coupling sleeve with the flat flange on the
rear side.
End play
: 0 - 0.10 mm (0 - 0.004 in)
PCIB0484E
PCIB0151E
PCIB0616E
PCIB1238E
PCIB0617E
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст