Infiniti G35 (V35). Manual — part 645
MT-48
TRANSMISSION ASSEMBLY
25. Install reverse spread spring in the reverse shifting insert.
CAUTION:
Do not install reverse spread spring hook onto the same
reverse shifting insert.
26. Install snap rings to reverse synchronizer hub.
CAUTION:
●
Do not reuse snap ring.
●
Do not align the snap ring notch with synchronizer hub
groove when assembling.
27. After installing reverse main gear bushing, reverse main needle
bearing, reverse main gear, and reverse baulk ring onto the
main shaft, using the drift and press plate and a press to press
fit the reverse synchronizer assembly.
CAUTION:
●
Do not reuse reverse synchronizer hub.
PCIB0618E
PCIB1237E
Tool number (A)
: KV32103300 (J-46529)
Tool number (B)
: ST01530000 (
—
)
PCIB0242E
TRANSMISSION ASSEMBLY
MT-49
D
E
F
G
H
I
J
K
L
M
A
B
MT
●
When installing, face the side with three ditches to the
front side.
NOTE:
Reverse baulk ring has three spaces that two gear teeth are missing,
and each space has small ditch for identification as shown in the fig-
ure.
28. Select and install a snap ring so that the end play comes within
the standard value. Refer to
CAUTION:
Do not reuse snap ring.
29. After installing counter rear bearing spacer, press and fit reverse
counter gear onto counter shaft with drift and press.
CAUTION:
●
Do not reuse reverse counter gear.
●
When installing counter rear bearing spacer, identifica-
tion ditch should face to the rear side.
PCIB1367E
PCIB0168E
End play
: 0 - 0.10 mm (0 - 0.004 in)
PCIB0225E
Tool number
: ST23860000 (
—
)
PCIB0411E
MT-50
TRANSMISSION ASSEMBLY
30. Select and install a snap ring so that the end play comes within
.
CAUTION:
Do not reuse snap ring.
Shift Control Components
1.
Install 5th-6th shift fork to the 5th-6th coupling sleeve.
2.
Install 5th-6th fork rod (reversal side) to the 5th-6th shift fork.
3.
Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin
into the 5th-6th shift fork.
CAUTION:
Do not reuse retaining pin.
4.
Install 5th-6th fork rod to the adapter plate.
5.
Install 5th-6th fork rod bracket to the 5th-6th fork rod.
6.
Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin
into the 5th-6th fork rod bracket.
CAUTION:
Do not reuse retaining pin.
7.
Install 5th-6th control lever to the adapter plate and then tighten
mounting bolts to the specified torque. Refer to
CAUTION:
Set the projection upward.
End play
: 0 - 0.10 mm (0 - 0.004 in)
PCIB0226E
PCIB0412E
PCIB0238E
PCIB0172E
TRANSMISSION ASSEMBLY
MT-51
D
E
F
G
H
I
J
K
L
M
A
B
MT
8.
Install check balls to the adapter plate.
CAUTION:
Apply lithium-based grease check ball.
9.
Install reverse shift fork to the reverse coupling sleeve.
10. Install reverse fork rod to the reverse shift fork.
11. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin
into the reverse shift fork.
CAUTION:
Do not reuse retaining pin.
12. Install interlock pin and interlock plunger to the adapter plate.
CAUTION:
Apply lithium-based grease check ball.
13. Install 1st-2nd shift fork to the 1st-2nd coupling sleeve.
14. Install 1st-2nd fork rod to the 1st-2nd shift fork.
15. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin
into the 1st-2nd shift fork.
CAUTION:
Do not reuse retaining pin.
16. Install 3rd-4th shift fork to the 3rd-4th coupling sleeve.
17. Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.
18. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin
into the 3rd-4th shift fork (reversal side).
CAUTION:
Do not reuse retaining pin.
PCIB0148E
SCIA1447E
PCIB0147E
PCIB0602E
PCIB0601E
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