Volkswagen Golf / Golf GTI / Jetta. Manual — part 1075
27-43
Battery, reconnecting
Special tools and auxiliary items
needed
Notes:
VAG 1331 Torque wrench (or
equivalent 5 - 50 Nm )
In order to prevent damage to
the battery housing, battery
terminals must be placed on
battery posts without using force
(by hand only).
Battery posts and terminals must
no longer be greased.
- Refit battery positive ( B+ )
terminal on battery positive post.
- Torque positive ( B+ ) terminal
clamp fastener to 6 Nm.
- Fit fuse holder onto battery and
install positive bus onto securing
pins on battery positive terminal.
- Engage fuse holder clip in battery.
Note:
Refer to appropriate wiring diagram
for installed positions of cables to
fuses if necessary.
- Tighten securing bolt -1- for
positive bus on positive ( + )
terminal clamp.
- Connect cables to strip fuses and
tighten securing bolts -A-.
- Refit electrical connection -2-.
Battery, disconnecting and reconnecting
13/2/2005
27-44
- Only after the fuse holder and positive ( B+ )
terminal have been secured should the negative
( - ) terminal clamp be installed.
- Torque negative ( - ) terminal clamp fastener to
6 Nm.
- If necessary, reinstall cover -1- with screws
arrows-.
- Perform work steps specified in table
Page
27-51
.
Battery, disconnecting and reconnecting
13/2/2005
27-45
Battery with clipped fuse holder,
disconnecting and reconnecting
WARNING!
Prior to handling or servicing batteries, read,
understand and observe the Warning and
Safety measures for lead-acid batteries
Page 27-4
.
CAUTION!
Always ensure the vehicle electrical system
is protected by disconnecting the battery
negative ( - ) terminal (interrupted current
flow to ground) prior to servicing key areas
of the electrical system as specified in this
Repair Manual.
Do not loosen or remove ground strap from
body. Disconnect terminal from battery only.
Disconnecting the battery positive ( B+)
terminal must only be performed as required
to remove battery from vehicle, and must
only be carried out after the negative ( - )
terminal is disconnected.
When reconnecting battery terminals,
observe all applicable Notes and torque
specifications, as well as instructions on
performing OBD program and electrical
system function checks as specified in this
Repair Manual.
Battery, disconnecting and reconnecting
13/2/2005
27-46
Battery, disconnecting
CAUTION!
Obtain anti-theft radio security code.
Switch off all electrical consumers.
Switch ignition off and remove ignition
key.
Do not loosen or remove ground strap from
body. Disconnect terminal from battery only.
First remove battery cover and fuse holder from
battery:
- Unclip battery positive cable from retainer
- Press locking lugs together -2- and lift/remove
battery cover from battery.
- Disconnect negative ( - ) terminal from battery.
Battery, disconnecting and reconnecting
13/2/2005
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