Volkswagen Golf / Golf GTI / Jetta. Manual — part 4

10-7

- Separate hydraulic line to slave cylinder for

hydraulic clutch:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 30

Models with an automatic transmission

- Remove gate selector lever cable from

transmission:

Repair Manual, 5 Spd. Automatic

Transmission 09A, Repair Group 37

Continuation for all vehicles

- Disconnect vacuum and breather hoses from

engine.

- Separate connectors on following

components:

Note:

Mark connector and component before

disconnecting.

Engine Coolant Temperature (ECT) sensor -

G62- with Engine Coolant Temperature
(ECT) sensor -G2-,

After-run coolant pump -V51-,

Valve -1- for camshaft adjustment -N205-,

Engine, removing and installing

10-8

Camshaft adjustment valve 1 (exhaust) -

N318-,

Camshaft Position (CMP) sensor -G40-,

Camshaft Position (CMP) sensor 2 -G163-

,

Injectors (-N30- to -N33-, -N83- and -N84-

),

Engine speed (RPM) sensor -G28-,

Knock Sensor (KS) 1 -G61-,

Knock Sensor (KS) 2 -G66-,

Installation locations:

Repair Manual, 2.8 Liter VR6 4V Engine

Mechanical, Engine Code(s): BDF, Repair Group
24

- Disconnect all electric wires from transmission,

alternator and starter and them move clear.

- Disconnect all other electrical connections from

engine as necessary and place to one side.

- Drain coolant

Page 19-15

.

- Disconnect coolant hoses quick release

couplings from radiator.

Engine, removing and installing

10-9

- Pull all coolant hoses off to engine using

assembly tool for spring-type clamps VAS 5024.

- Removing drive shafts:

Repair Manual, Suspension, Wheels,

Steering, Repair Group 40

- Remove pendulum support:

Repair Manual, Suspension, Wheels,

Steering, Repair Group 40

- Remove front exhaust pipe with catalytic

converter

Page 26-1

, Removing and

installing parts of the exhaust system.

- Remove alternator and compact bracket:

Repair Manual, Electrical Equipment, Repair

Group 27

- Unscrew bracket for Secondary Air Injection

(AIR) pump motor -V101- from oil pan and
cylinder block

Page 26-26

, item - 17 -.

- Install engine bracket 3395 onto

engine/transmission jack VAG 1383 A.

Engine, removing and installing

10-10

- Install engine bracket 3395 to

cylinder block and tighten
securing nuts -1- to 40 Nm.

- Lift engine and transmission

slightly using engine/transmission
jack VAG 1383 A.

Note:

Use ladder VAS 5085 to remove
securing bolts.

- Unbolt engine side of assembly

mounting from engine bracket at
top (arrows).

Engine, removing and installing