Volkswagen Golf / Golf GTI / Jetta. Manual — part 613

51-3

Replacement part

Roof

Butyl adhesive sealing cord AKL

450 005 05

Adhesive: DA 001 730 A1

Preparing new part

Welding in place

- Slot enlargement must be cut in

horizontal roof flange with bench
grinder or angled grinder for later
SG-plug weld seam.

- Spacing approx. 45 - 50 mm (1.77

- 1.97 in.).

- Before welding in roof, apply Butyl

adhesive sealing cord to roof
reinforcement.

CAUTION!

New part must be installed within
30 minutes, otherwise adhesive
properties will be impaired.

- Apply adhesive before welding in

place.

51 03 55 00 Roof, replacing (Golf)

13/2/2005

51-4

CAUTION!

Check fit with windshield and rear
window. It is essential that
dimension -a- = 13.2 0.6 mm
(0.519 0.023 in.) for roof moulding
to be maintained.

- Weld in roof, RP-spot weld seam.

- Weld roof, SG-plug weld seam.

- Braze remaining joint.

51 03 55 00 Roof, replacing (Golf)

13/2/2005

51-5

- Grind SG-weld points down flush.

Note:

Seal must be even and thin.
Irregularities will be visible on roof
trim strip (wavy).

- Seal roof channel (thin layer).

51 03 55 00 Roof, replacing (Golf)

13/2/2005

51-6

51 03 55
00 Roof,
replacing
(Jetta)

1 - Bonded

area.

51 03 55 00 Roof, replacing (Jetta)

13/2/2005