Volkswagen Golf / Golf GTI / Jetta. Manual — part 612

50-21

- Make

parting cut
in front of
weld seam.

- Remove

excess
material

50 80 55 00 Long member front section, replacing

13/2/2005

50-22

Replacement parts

Towing eye (right side only)

Impact damper mount

Welding in place

- Install new part and secure on

fixture.

- Weld in impact damper mount,

SG-continuous weld seam.

- Weld in towing eye, SG-

continuous weld seam.

- Dimension -a- 70 mm (2.75 in.)

50 80 55 00 Long member front section, replacing

13/2/2005

51-1

51 03 55
00 Roof,
replacing
(Golf)

Cutting
location

Note:

Special hose
with reduced
nozzle
diameter is
required for
shielding gas
welding unit to
repair roof.

1 - Bonded

area

- Rough

cut
roof
out.

VAS5023

Hoses

VAS5023/2

- Nozzle
set

51 03 55 00 Roof, replacing (Golf)

13/2/2005

51-2

- Remove sealant from sealing

channel.

Note:

Only grind laser weld seam down. Do
not grind through roof. Roof frame
must be replaced as well if it is
damaged.

- Grind laser weld seam down,

bend excess material up with a
chisel and remove.

- Remove excess material.

- Remove adhesive residue

completely and grind adhesive
surface back to bare metal.

- Clean spot weld flange, from

inside, to bright surface with a die
grinder and appropriate tool.

51 03 55 00 Roof, replacing (Golf)

13/2/2005