Volkswagen Golf / Golf GTI / Jetta. Manual — part 587

- Remove hex bolts - 1 - and - 2 - .

- Remove pump.

Installing

- Fill power steering pump with hydraulic fluid.

Fill pump with fluid through intake line.

- Turn hub by hand until oil runs out of pressure side.

- Install power steering pump on bracket and tighten bolts to
25Nm.

- Install intake hose and spring-type clip.

The mark - arrowA - must align with casting seam - arrow -
.

The spring-type clip must close off mark - arrow B - .

- Install new sealing rings onto banjo bolt.

Power steering pump, reservoir and hydraulic lines

- Tighten banjo bolt to 38 Nm

Installation is in reverse sequence

Power steering pump with hydraulic
lines/hoses, assembly overview

I - Vehicles with high mounted power
steering pump

II - Vehicles with low mounted power
steering pump

1. Reservoir

2. Pressure hose/line mounting

Removing and installing
instructions

48-6, Reservoir,

disassembling and assembling

Power steering pump, reservoir and hydraulic lines

3. Pressure hose/line mounting

4. Pressure hose/line mounting

5. Pressure hose/line mounting

6. Pressure hose/line mounting

7. Pressure hose/line mounting

Vehicles with TDI engine and air
conditioner. Not applicable.

Vehicles with 1.4 ltr., 1.6 ltr.
engine and air conditioner. Not
applicable.

Vehicles with 1.4 ltr., 1.6 ltr., 1.9
ltr. SDI/TDI engine and no air
conditioner. Not applicable.

Vehicles with VR5 and VR6
engine with/without air
conditioner

Removing and installing
instructions

48-6,

Vehicles with TDI engine and air
conditioner

Removing and installing
instructions

48-6, Securing

pressure line and intake hose on
vehicles with TDI engine and A/C

Vehicles with TDI engine without
air conditioner

Removing and installing
instructions

48-6, Securing

pressure line and intake hose on
vehicles with TDI engine without
A/C

On 5-speed manual
transmission 02J

Removing and installing
instructions

48-6, Securing

Power steering pump, reservoir and hydraulic lines

8. Pressure hose/line mounting

9. Pressure hose/line mounting

10. Power steering pump

¡

Check delivery pressure

48-

6, Power steering pump
delivery pressure, checking

¡

Fill with fluid before installing

⇒

Note page

48-6, Power

steering pump, reservoir and
hydraulic lines

pressure line on 5-speed manual
transmission 02J and 5-speed

On 6-speed manual
transmission 02M

Removing and installing
instructions

48-6, Securing

pressure line on 6-speed manual
transmission 02M

On automatic transmission 01M

Removing and installing
instructions

48-6, Securing

pressure line on automatic
transmission 01M

On automatic transmission 09A

Removing and installing
instructions

48-6, Securing

pressure line on automatic
transmission 09A

On 5-speed manual
transmission 02K. Not
applicable.

Reservoir, disassembling and assembling

Power steering pump, reservoir and hydraulic lines