Volkswagen Golf / Golf GTI / Jetta. Manual — part 322

35-76

Output
shaft for
5th, 6th
and
reverse
gear,
adjusting

(Determining
shim for output
shaft)

Special tools
and equipment

VW 353

Transmission
support

VW 387

Universal
dial gauge
bracket

VW 407

Press tool

VW 433

Press piece

VW 792

Installation
tool

VW 801

Holding plate

Output shaft for 5th, 6th and reverse gear, adjusting

35-77

Special tools

and
equipment

VW 309

Holding
plate

2050

Thrust
piece

VAG 1331

Torque
wrench

1 - Kukko

21/7
Internal
puller

4 - Kukko

22/2
Counter
support

Output shaft for 5th, 6th and reverse gear, adjusting

35-78

It is necessary to readjust the output shaft when
the following components are replaced:

Transmission housing

Clutch housing

Output shaft for 5th, 6th and reverse gears

or

Tapered roller bearing

Adjustment overview

Page 39-23

Requirements

Sealing surfaces of clutch and transmission

housings must be free of sealant.

When taking measurements, install only the

shaft to be measured.

- Press tapered roller bearing outer race with a

1.70 mm thick shim into transmission housing,
supporting housing directly under bearing
support with thrust piece 2050.

- Set complete 5th, 6th and reverse gear output

shaft in clutch housing.

Output shaft for 5th, 6th and reverse gear, adjusting

35-79

- Install transmission housing and

tighten bolts -A- and -B-
diagonally to correct torque.

- Install measuring tools. Put

washers with a total thickness of
8 mm on bolt (arrow) securing
installation tool VW 792 to clutch
housing.

- Set dial gauge (3 mm measuring

range) to zero with 1 mm preload.

Output shaft for 5th, 6th and reverse gear, adjusting