Volkswagen Golf / Golf GTI / Jetta. Manual — part 321

35-72

Fig. 15 Pressing on 5th and 6th

gear locking
collar/synchro-hub

- Install securing clip.

Fig. 16 Positioning spacer

sleeve toward 5th gear
locking collar/synchro-
hub

Lugs (arrow -1-) of spacer sleeve

must line up with recesses in
synchro-hub (arrow -2-).

Lock pieces (arrow -3-) must rest

on collar of spacer sleeve.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-73

Fig. 17 Pressing on 5th gear

locking collar/synchro-
hub together with
spacer sleeve

Fig. 18 Pressing on tapered

roller bearing inner race

- Determine securing clip

Fig. 19

and install it.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-74

The following securing clips are
available:

Fig. 19 Determining thickness

of circlip

- Determine thickest circlip which

will still fit and install it.

Thickness

(mm)

Part No.

1.79

02M 311 187

G

1.83

02M 311 187 F

1.86

02M 311 187 E

1.89

02M 311 187 D

1.92

02M 311 187 C

1.95

02M 311 187 B

1.98

02M 311 187 A

Fig. 20 Pressing on tapered

roller bearing inner race

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-75

A - Counter support, e.g. Kukko
22/2

B - Internal puller 46 to 58 mm, e.g.
Kukko 21/7

Fig. 21 Pulling tapered roller

bearing outer race out
of transmission housing

Fig. 22 Pressing tapered roller

bearing outer race into
transmission housing

- Support transmission housing

with press piece 2050 directly
below bearing support.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling