Volkswagen Golf / Golf GTI / Jetta. Manual — part 730

- Now apply primer uniformly in one stroke using Applicator
D 009 500 25 .

Air dry time approx. 10 minutes

- Adhesive material must be applied to primed surfaces of
component.

Warning!

Components must be installed within 10 minutes,
otherwise bonding properties of adhesive will be
impaired.

Keep gap dimensions as narrow as possible, up to approx.
1 mm.

Secure components using adhesive tape during curing
time.

Minimum curing time

Minimum curing time for newly bonded special components
is 3 hours.

Minimum curing time is time from applying components up
to vehicle use. During this time, vehicle must stand on an
even surface at room temperature (at least 60 F (15
C)).

Warning!

Vehicle is operationally ready only after minimum
curing time has elapsed.

Repairing paint damage

Paint construction must be re-established according to
specifications of Repair Manual "Paint" .

Following repair method applies to paint damage in an area
which is not visible:

- Paint twice (wet on wet) using glass/paint primer D 009
200 02 - minimum air drying time 10 minutes.

Cleaning when soiled by adhesive sealing
material

- Adhesive removal solution D 002 000 10 is recommended
cleaning solution. Observe safety precautions when

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

processing.

- First, clean coarse paint surfaces with a dry cloth.
Remove further material using Adhesive removal solution D
002 000 10 .

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

Select a topic

68 - Interior Equipment

Interior mirror

Automatic dimming interior mirror

Interior mirror, removing and installing

Retaining plate for interior mirror, installing

Interior mirror with rain sensor, removing and installing

Retaining plate for interior mirror with rain sensor, installing

Storage compartments, covers and trim

Center console, assembly overview

Center console, removing and installing

Center console extension - assembly overview

Center console extension, removing and installing

Front ashtray, removing and installing

Rear ashtray, assembly overview

Rear ashtray, removing and installing

Front cup holder, removing and installing

Rear cup holder, removing and installing

Glove compartment, removing and installing

Glove compartment lock cylinder, removing and installing

Trim under steering column, removing and installing

Front center armrest, removing and installing

Armrest lid, removing

Sun visor, removing and installing

Center sun visor, removing and installing

Grab handle, removing and installing (Roof)

Sill panel trim

Sill panel trim, assembly overview (4-door)

Sill panel trim, removing and installing (4-door)

Sill panel trim, assembly overview (2-door)

Sill panel trim, removing and installing (2-door)

69 - Passenger protection

Seatbelts

Safety precautions for seatbelt tensioners

Front seatbelt, assembly overview (with belt tensioner)

Front seatbelts, removing and installing

Rear outer seatbelts, assembly overview

Rear outer seatbelts, removing and installing

Rear center seatbelt, assembly overview

Rear center seatbelt, removing and installing

LATCH System "Lower Anchors and Ters for CHildren", installing
and retrofitting

Front belt tensioning unit, deploying (disposal)

Seatbelts, inspecting

Check points

Inspecting child seat anchors after accident (ISOFIX)

Body Interior

13/2/2005

Check points

Airbag

Tools

Airbag system component locations (Jetta)

Airbag system component locations (Golf)

Safety precautions when working on airbags

Replacing airbag unit after an accident

Drivers side airbag unit, assembly overview (Four -spoke steering
wheel)

Driver side airbag unit , removing and installing (Four -spoke steering
wheel)

Drivers side airbag unit, assembly overview (Three -spoke steering
wheel)

Driver side airbag unit , removing and installing (Three -spoke
steering wheel)

Steering wheel - assembly overview

Steering wheel, removing and installing

Airbag spiral spring/return spring with slip ring -F138-, removing and
installing

Electronic Stability Program (ESP)

Front Passengers airbag unit (Instrument panel with airbag seam),
assembly overview

Front Passengers airbag unit (Instrument panel with airbag seam),
removing and installing

Front Passengers airbag unit (Instrument panel without airbag
seam), assembly overview

Front Passengers airbag unit (Instrument panel without airbag
seam), removing and installing

Airbag control module -J234-, removing and installing

Side curtain protection, driver and passenger sides, assembly
overview (Jetta)

Side curtain protection, driver and passenger sides, removing and
installing (Jetta)

Side curtain protection, driver and passenger sides, assembly
overview (Golf)

Side curtain protection, driver and passenger sides, removing and
installing (Golf)

Side curtain protection, driver and passenger sides, assembly
overview (Golf wagon/Jetta wagon)

Side curtain protection, driver and passenger sides, removing and
installing (Golf wagon/Jetta wagon)

Driver and front passenger seat side airbags, assembly overview

Driver and front passenger seat side airbags, removing and installing

Components, adapting

Crash sensors

Crash sensor for driver-side and passenger side - side airbag,
assembly overview

Crash sensor for driver side/passenger side curtain protection,
removing and installing

Crash sensor for driver side/Passengers side rear side curtain
protection, removing and installing

Body Interior

13/2/2005