Volkswagen Golf / Golf GTI / Jetta. Manual — part 56

17-17

Note:

The sealing compound bead must
not be thicker, otherwise excess
sealing compound will enter the oil
pan and may block the oil suction
pipe strainer.

- Cut off tube nozzle at front

marking (nozzle approx. 3 mm
diameter).

- Apply silicone sealing compound,

as shown, to clean oil pan sealing
surface. Sealing compound bead
must be:

2...3 mm thick,

and run on inside of bolt holes

(arrows).

Lubrication system components, servicing

17-18

Note:

The sealing compound must be
allowed to cure for approx. 30
minutes after installing the oil pan.
After this time the engine may be
filled with engine oil.

The rest of the assembly is basically
in reverse order to the disassembling
sequence.

- Apply silicone sealing compound

bead as illustrated to clean
sealing surface of oil pan.

- Install oil pan immediately and

tighten all pan bolts lightly.

- Tighten oil pan bolts to 12 Nm.

- Tighten bolts for

pan/transmissionto 45 Nm.

- Tighten bracket for secondary air

pump motor:

Securing bolts to oil pan: 8 Nm

Securing bolts to cylinder block:

20 Nm

Lubrication system components, servicing

17-19

Oil
pressure
and oil
pressure
switch,
checking

Special tools
and
equipment

VAG 1342

Oil
pressure
tester

VAG

1342/14
Adapter

VAG 1527

B Diode
test lamp

VAG 1594

A Adapter
set

Lubrication system components, servicing

17-20

Test conditions

Engine oil level OK, checking

Page

17-8

,

Fig. 2

.

Engine oil temperature at least 80 C

(coolant fan must have run once).

Selector lever must be in position "P" or

"N" on vehicles with an automatic
transmission.

Note:

Functional check and servicing the optical

and acoustic oil pressure warning:

Electrical Wiring Diagrams,

Troubleshooting & Component Locations

Checking oil pressure switch

- Remove center, left and right insulation

trays:

Repair Manual, Body Exterior, Repair

Group 50

- Remove front bumper:

Repair Manual, Body Exterior, Repair

Group 63

- Bring lock carrier into service position:

Repair Manual, Body Exterior, Repair

Group 50

Lubrication system components, servicing