Volkswagen Golf / Golf GTI / Jetta. Manual — part 681

Note :
Trim must be removed in order to remove
door seals.

1. Internal door seal

¡

To install seal, begin in upper radius
of door cut out.

2. Door inner seal, 4-door

3. Clip

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Inserted into door seal

4. Outer door seal, 4-door

5. Clip

¡

Inserted into door seal

Rear doors

13/2/2005

Rear doors

13/2/2005

60 - 1

Sunroof

Tools

Special tools, testers and auxiliary items required

Hook for front end 3370

General Information

Sunroofs manufactured by "Webasto" and "Rockwell
(Meritor)" are installed.

Sunroofs of both manufacturers cannot be distinguished
regarding function/operation and when installed on vehicle
have barely any outwardly visible characteristics to
distinguish them.

Function

60-1, Function

.

However, there is a fundamentally strong difference of both
sunroofs regarding construction and design, that there is a
difference for most repair procedures between both
sunroofs.

During replacement of a complete slide/tile sunroof,
slide/tile sunroof can be replaced without noting
manufacturer.

Always differentiate between both manufacturers of
slide/tile sunroofs when performing repairs or servicing
work and ordering replacement parts.

Distinguishing characteristics

60-1, Distinguishing

features of Webasto and Rockwell (Meritor) sunroofs

.

Function

Sunroof is opened and closed via rotary switch when

Sunroof

13/2/2005

ignition is switched on/tilted out and closed by pressing and
pulling.

After switching off ignition, slide/tile sunroof can still be
opened and closed as long until drivers or passengers door
is opened.

On rotary switch, there are markings for preset tilt positions
of glass panel. However, any other intermediate tilt position
can be selected by turning switch in clockwise direction.

In switch position - 1 - , opening of slide/tile sunroof in so-
called comfort position decreases driving wind noise which
can occur at complete opening in switch position - 2 - .

Tilt-up/closing of sunroof is performed as long as switch is
pressed/pulled or until respective end position of glass
panel is reached.

Sunroof is equipped with a closing force limit in area of
window. When an obstruction is met during closing
sequence, roof opens again by itself.

As of calendar week 32. 1998, a new motor and rotary
switch was introduced. For this change, glass panel is also
tilted up and closed using rotary switch.

In addition, glass panel is closed by pressing rotary switch,
as long as rotary switch remains pressed.

Note:

Motor and switch can only be recognized on new
replacement part numbers and must not be installed with
older versions.

In addition, there is an emergency close function. If there
are problems closing, sunroof can be forced closed by
pressing preselector, which must be located in "Sunroof
closed" position.

Sunroof

13/2/2005