Volkswagen Golf / Golf GTI / Jetta. Manual — part 682

For emergency close function, closing force limit is
deactivated.

Sunroof drive motor is protected against overheating via a
running time limit. Protective mechanism activates after an
uninterrupted operation of approx. two minutes. It can only
be operated again after a cool -off phase.

Distinguishing features of Webasto and
Rockwell (Meritor) sunroofs

Following distinguishing characteristics make it possible to
determine respective manufacturer of sunroof while
installed and to allocate repair procedures for sunroofs
manufactured by Webasto or Rockwell (Meritor).

Water channel connection

- Open sunroof and check connection of water channel.

Webasto:

Water channel - 1 - is connected to glass panel in rear
corner areas.

Rockwell (Meritor):

Water channel - 1 - has no connection to glass panel in

Sunroof

13/2/2005

rear corner areas.

Sunroof

13/2/2005

60 - 2

Sunroof with glass panel (Webasto)

Sunroof with glass panel, assembly
overview

1. Glass panel for sunroof (single

pane safety glass)

¡

Removing glass panel for sunroof

60-2, Removing glass panel for

sunroof

¡

Installing glass panel for sunroof

60-2, Glass panel for sunroof,
installing

¡

Adjusting glass panel for sunroof

60-2, Glass panel for sunroof
(height adjustment), adjusting

Sunroof with glass panel (Webasto)

13/2/2005

2. Panel seal

¡

Panel seal, replacing

60-2, Panel

seal, replacing

3. Sliding headliner

¡

Removing and installing Sliding
headliner

60-2, Sliding headliner,

removing

4. Slider

5. Lower trim

¡

Vehicles up to calander week 35
2002 (CW 35/02)

¡

Removing

60-2, Removing glass

panel for sunroof

6. Upper trim

¡

Vehicles up to calander week 35
2002 (CW 35/02)

¡

Removing

60-2, Removing glass

panel for sunroof

7. Water channel

¡

Removed together with slotted
guide rail

8. End piece

¡

Use Butyl adhesive sealing cord
AKL 450 005 05 for sealing

9. Bolt

¡

3.5 Nm

10. Installation unit

¡

Removing installation unit

60-2,

Installation unit, removing and
installing

Sunroof with glass panel (Webasto)

13/2/2005