Volkswagen Golf / Golf GTI / Jetta. Manual — part 992

87-168

3 - Shims

To

adjust
gap
between
clutch
plate
and
pulley

Gap:

0.3 -
0.6 mm
(0.0118
-
0.0236
in.)

Gap,

checking

Fig. 6

4 - Circlip

Always

replace

- Flat side

must face
compressor

Must be

seated
correctly
in
groove

5 - Clutch

pulley

Removing

Fig. 3

Installing

Fig. 4

Compressor bracket, removing and installing

13/2/2005

87-169

Note:

A thermo-fuse
integrated into
the clutch coil
protects the A/C
clutch in the
event of
overheating (e.g.:
due to a binding
compressor) The
clutch coil circuit
is interrupted.

6 - Circlip

Always

replace

- Flat side

must face
compressor

Must be

seated
correctly
in
groove

7 - Clutch

coil

Installing

Fig. 5

8 - Felt

gasket

Always

replace

9 - Screw

10

-

Compressor

Manufacturer:

Zexel

Compressor bracket, removing and installing

13/2/2005

87-170

A/C clutch -N25- (Zexel), removing
and installing.

When removing and installing bolt,
counter-hold with two-hole pin
wrench -A- (3212 or equivalent with
4 mm pins).

Fig. 1

Clutch plate bolt,
removing

- Remove bolt

Tightening torque: 15 Nm (11

ft. lb.)

When removing, counter-hold with
two-hole pin wrench -A- (3212 or
equivalent with 4 mm pins).

Fig. 2

Clutch plate, removing

- Mount VAG 1719 and turn in

center bolt to extract clutch plate.

Compressor bracket, removing and installing

13/2/2005

87-171

Fig. 3

Clutch pulley, removing

- Remove felt ring.

- Fit adapter VAG 1719/1 (or

equivalent).

- Fit locally available 2 arm puller -

B- on shoulder -A- and extract
pulley.

Fig. 4

Clutch pulley, installing

- Drive on belt pulley with plastic

head hammer and VAG 1719/2
(or equivalent).

Compressor bracket, removing and installing

13/2/2005