Volkswagen Golf / Golf GTI / Jetta. Manual — part 30

15-15

Special tools and equipment

Installing

Note:

Do not oil seal.

Fig. 1

Installing seals for cover

3378 Puller sleeve

3253/6 Puller sleeve from fitting

device 3253

- Position seal in cover -1- using

puller sleeve 3378 and pull in
flush using puller sleeve 3253/6
from fitting device 3253.

Cylinder head, servicing

15-16

Cylinder
head cover,
removing
and
installing

Special tools
and
equipment

T10095

Puller

V.A.G

1331
Torque
wrench
(5...50
Nm)

VAS 5024

Assembly
tool for
spring-
type clips

Cable tie

Cylinder head, servicing

15-17

Removing

CAUTION!

When performing repair work, especially due
to the confined conditions in the engine
compartment, pay attention to the following:

Route all types of lines (e.g. for fuel,
hydraulics, EVAP system, coolant,
refrigerant, brake fluid and vacuum) as well
as electrical wiring so that the original
positions are restored.

Ensure sufficient clearance to all moving or
hot components.

Note:

All cable ties which are opened or cut open

during disassembly, must be replaced in the
same position during installation.

- Remove engine cover.

- Check whether a coded radio is installed. If so,

obtain anti-theft coding.

- With ignition switched off disconnect battery

Ground strap.

Cylinder head, servicing

15-18

Note:

Mark connector and component
before disconnecting.

Repair Manual, 2.8 Liter VR6 4V

Fuel Injection & Ignition, Engine
Code(s): BDF, Repair Group 24

Note:

Press buttons on hose couplings to
do so.

- Disconnect connectors from

ignition coils 1...6.

- Unclip ignition coils wiring

harness from wiring guide.

- Remove ignition coils with final

output stage for cylinders 1...6
using puller T10095.

- Pull off crankcase breather

connecting hose between cylinder
head cover and intake hose on
cylinder head cover.

- Remove intake hose between

Mass Air Flow (MAF) sensor and
throttle valve control module:

Cylinder head, servicing