Volkswagen Golf / Golf GTI / Jetta. Manual — part 583

48 - 6

Power steering pump, reservoir and
hydraulic lines

Power steering pump delivery pressure,
checking

Special tools, testers and auxiliary items
required

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Hose clamps 3094

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Power steering test unit V.A.G1402

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Adapter V.A.G1402/2

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Adapter V.A.G1402/3

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Adapter V.A.G1402/4

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Hose from adapter set V.A.G1402/6

Power steering pump, reservoir and hydraulic lines

Special tools, testers and auxiliary items required

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Spring type clip pliers VAS 5024 A

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Adapter V.A.G 1402/1A

Vehicles with low mounted power steering pump

- Clamp return hose with hose clamp 3093 .

Power steering pump, reservoir and hydraulic lines

- Remove noise insulation cover.

- Clamp intake hose with hose clamp 3094 .

- Place oil pan under vehicle.

- Remove pressure line at the pump.

- Disconnect connector from pressure switch if necessary.

- Install adapter - 1 - .

Use a sealing ring.

1 - V.A.G1402/1

2 - Hose from adapter set V.A.G1402/6

Power steering pump, reservoir and hydraulic lines

- Connect Power Steering Test Unit V.A.G1402

A - Pressure switch, 1.8 ltr. gasoline engines only

1 - Pressure gauge V.A.G1402

2 - Hose from adapter set V.A.G1402/6

3 - Banjo bolt

4 - Pressure hose banjo union

5 - V.A.G1402/2

6 - Hose from pressure gauge V.A.G1402

- Remove hose clamp 3094 from intake and return hoses.

- Start engine and if necessary add fluid to reservoir.

- Turn steering wheel from lock to lock about 10 times.

- Check delivery pressure.

Test requirements:

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V-belt/V-belt tension OK

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System has no leaks

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Hoses/lines not kinked or restricted

- With engine running at idling speed. Close shut-off valve
(not longer than 5 seconds) and read off pressure.

Specifications

Power steering pump, reservoir and hydraulic lines