Volkswagen Golf / Golf GTI / Jetta. Manual — part 1090

27-98

- Remove nut, release clips -

arrows- and remove right sound
insulation.

- Mark running direction of ribbed

belt if it will be used again.

CAUTION!

Tighten bolt -A- only as far as
necessary to release ribbed belt
tension for removal. Over-
tightening bolt will result in
damage to tensioner.

- Install and tighten M8 X 50 bolt -

A- as illustrated until ribbed belt
tension is relieved.

- Remove ribbed belt.

Generator (GEN) - 6-cylinder gasoline engines

13/2/2005

27-99

Installing

CAUTION!

Note previously marked running direction of
ribbed belt when reinstalling.

Before installing ribbed belt, make sure that
all subassemblies (generator, a/c
compressor, etc.) are securely mounted and
turn freely.

When installing belt, ensure correct seating
in the belt pulleys!

- Install ribbed belt according to routing diagram

Page 27-100

.

- Remove hex bolt to reapply tension to ribbed

belt.

- Start engine and check running of belt.

- Install engine cover.

- Install center and right sound insulation.

Generator (GEN) - 6-cylinder gasoline engines

13/2/2005

27-100

Ribbed belt, routing

6-cylinder engine with power

steering pump and A/C
compressor

1 - Tensioning roller

2 - Pulley - generator

3 - Pulley - a/c compressor

4 - Pulley - power steering pump

5 - Pulley - crankshaft/vibration
damper

6 - Pulley - coolant pump

Generator (GEN) - 6-cylinder gasoline engines

13/2/2005

27-101

Generator
(GEN) - 4-
cylinder
TDI
engines

4-cylinder
TDI engines
with power
steering
through
04.99,
assembly

1 - Hex

bolts

M8 x

45mm

25 Nm

2 - Tensioner

3 - Bracket

4 - Hex bolt

M10 x

45mm

45 Nm

5 - Hex

bolts

M10 x

65mm

45 Nm

6 - Hex

bolts

M3 x

18mm

7 - Protective

cap

Generator (GEN) - 4-cylinder TDI engines

13/2/2005