Volkswagen Golf / Golf GTI / Jetta. Manual — part 704

- Push cutting cord through adhesive sealant into vehicle
interior using awl (from V.A.G1474 ).

- Using small tube - 1 - , guide in cutting cord between seal
and window flange.

- Pull through outer cord end inward and counterhold using
Pulling grip V.A.G 1351/1 .

- Secure one cord end to Spooling tool V.A.G1654A and
cut window free by positioning spooling tool.

- While cutting free, press cutting cord against window
using plastic wedge in order to have clearance from
window flange.

- In area of C-pillar, two securing pins are installed on
window. Securing pins are cut through when cutting
through adhesive bead.

Window is re-installed without securing pins since they are
not available as replacement parts.

Flush-bonded windows

13/2/2005

- As shown in illustration, one suction cup can be removed
from spooling tool. By doing this, roller of spooling tool can
be placed closer to window flange.

Damaged side window, removing

Removing a damaged side window is performed same as
for removing a damaged rear window

64-1, Damaged

rear window, removing

.

Side window, installing

Preparing undamaged window for glazing

64-1,

Preparing undamaged window for glazing

.

Preparing new window without pre-coating for glazing

64-1, Preparing new window without pre-coating for
glazing

.

Preparing window flange for glazing

64-1, Preparing

window flange for glazing

.

Installation notes

64-1, Installation notes

.

Minimum curing time

64-1, Minimum curing time

.

Rear window (Golf), assembly overview

Flush-bonded windows

13/2/2005

1. Rear window

¡

Removing rear window

64-1,

Undamaged rear window, removing

¡

Installing rear window

64-1, Rear

window, installing

2. Gasket

¡

for rear window wiper

3. Sealing lip (component part of

pre-coating)

4. PUR adhesive sealant

¡

Bead cross section:

Width = 7 mm

Flush-bonded windows

13/2/2005

¡

Minimum curing time

64-1,

Minimum curing time

5. Trim

6. Contact for window heater

7. Gap dimension - a - = 4.5 mm

Height = 11 mm (including pre-coating,
residual material on window glass and
window flange)

Undamaged rear window, removing

- Remove rear lid trim

Repair Manual, Body Interior, Repair Group 70, Rear lid

trim

- Disconnect connectors for heated rear window and press
connector tabs onto window.

- Removing rear window wiper motor

.

Repair Manual, Electrical Equipment, Repair Group 92,

Rear window wiper and washer system, servicing

- Removing auxiliary brake light

.

Repair Manual, Electrical Equipment, Repair Group 94,

- Loosen sealing lip from window flange using plastic
wedge and spray in Cleaning solution D 009 401 04 (as a
substitute for lubricant).

Flush-bonded windows

13/2/2005