Volkswagen Golf / Golf GTI / Jetta. Manual — part 703

- Push cutting cord through adhesive sealant into vehicle
interior using awl (from V.A.G1474 ).

- Using small tube - 1 - , guide in cutting cord between lip
and window flange.

- For very narrow gap dimensions, guide cutting cord from
outside and press under lip using plastic wedge.

- Place cutting cord around side window.

- At outer cord end, attach pulling grip from V.A.G1351 to
counterhold.

- Secure inner cord end to Spooling tool V.A.G 1654 A and
cut window free by positioning spooling tool.

Flush-bonded windows

13/2/2005

- While cutting free, press cutting cord against window
using plastic wedge in order to have clearance from
window flange.

Damaged side window, removing

Removing a damaged side window is performed same as
for removing a damaged rear window

64-1, Damaged

rear window, removing

.

Side window, installing

Note:

Pre-coating material has been changed for side window
(two door). For this purpose, note page

64-1, Preparing

new window for glazing

.

Preparing undamaged window for glazing

64-1,

Preparing undamaged window for glazing

.

Preparing new window for glazing

64-1, Preparing new

window for glazing

.

Preparing window flange for glazing

64-1, Preparing

window flange for glazing

.

Installation notes

64-1, Installation notes

.

Minimum curing time

64-1, Minimum curing time

.

Side window (Wagon), assembly overview

Flush-bonded windows

13/2/2005

1. Side window

¡

Remove side window

64-1,

Undamaged side window, removing

¡

Installing side window

64-1, Side

window, installing

¡

Side window has no pre-coating

2. Seal with spacer (component of

window)

3. PUR adhesive sealant

¡

Bead cross section:

Width = 8 mm

Height = 12 mm (including residual
material on window glass and window
flange)

Flush-bonded windows

13/2/2005

¡

Minimum curing time

64-1,

Minimum curing time

4. Securing pin

¡

Two pieces

¡

They secure side window between
rear door and rear lid

¡

When using old window, it is
installed without securing pins

Undamaged side window, removing

- Remove luggage compartment trim in upper area

.

Repair Manual, Body Interior, Repair Group 70, Pillar

and side trim

- Removing C- and D-pillar trim

Repair Manual, Body Interior, Repair Group 70, Pillar

and side trim

- Insert plastic wedge between sealing lip and window
flange.

- Loosen seal from window flange all around and spray in
cleaning solution D 009 401 04 (as a substitute for
lubricant).

Flush-bonded windows

13/2/2005