Volkswagen Golf / Golf GTI / Jetta. Manual — part 727

- Also cut through upper adhesive bead
using pulling handles and cutting cord.

- Remove sill panel extension.

Sill panel extension, installing

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

1. Primer/ adhesive surface on sill

panel extension

2. Upper primer surface on sill

panel extension

¡

Dimension - a - = 12 mm

¡

Dimension - b - = 10 mm

¡

Edge of stone chip protection can
be used as upper edge of primer
surface if dimensions are correct.

3. Lower primer surfaces on sill

panel extension

¡

Three surfaces (areas) are
determined by positioning lower sill
panel extension.

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

4. Lower primer surfaces on sill

panel extension

¡

3 areas

5. Upper adhesive bead

¡

Bead cross section:

6. Lower adhesive bead

¡

Apply adhesive in two beads of 19
mm x 30 mm and to a height of 7
mm to one surface.

¡

3 areas

Width = 5 mm

Height = 7 mm (including residue on
sill panel)

Sill panel extension (Jetta GLI Sport)

Assembly overview

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005

1. Sill panel extension

¡

Removing

66-8, Sill panel

extension, removing

¡

Installing

66-8, Sill panel

extension, installing

¡

Installation notes

66-8,

Installation notes

¡

Material PUR-RIM

2. Lower primer surface on sill

panel extension

3. Bolt

¡

Qty. 4

¡

2 Nm

Special components of Golf "GTI 337 Edition"/Jetta GLI Sport and Golf R32

13/2/2005