Volkswagen Golf / Golf GTI / Jetta. Manual — part 51

15-93

Removing

Note:

Ensure the roller rocker fingers and
the support elements are not
interchanged.

V.A.G 1331 Torque wrench

(5...50 Nm)

- Remove camshafts

Page 15-

69

.

- Remove roller rocker finger

together with support elements
and place on a clean surface.

- Remove spark plugs with spark

plug wrench 3122B.

- Set piston of corresponding

cylinder to "bottom dead center".

Note:

Tight cotters can be loosened by
tapping lightly on the lever with a
hammer.

- Fit assembly appliance 2036 with

adapter plates 2036/1 and adjust
mountings.

- Screw adapter T40012 into

threaded hole for spark plug and
apply a continuous pressure of at
leas 6 bar

- Remove valve springs with

assembly lever VW 541/1A and
thrust piece VW 541/6.

Valve gear, servicing

15-94

- Pull off valve stem seals with

puller 3364.

Installing

- Prevent damage to new valve

stem seals by sliding plastic
sleeve -A- over valve stem.

- Oil sealing lip of valve stem seal -

B- insert in fitting tool 3365 and
carefully push onto valve guide.

- Install camshafts

Page 15-69

.

Valve gear, servicing

17-1

Lubrication system
components, servicing

Note:

When working on the engine it should be

secured to assembly stand VW 313 using
engine bracket 3269 or VW 540 and
supplementary set 540/1 B.

The oil level must not be above the max. mark -

danger of damage to catalytic converter! Marks

Page 17-8

,

Fig. 2

.

If, when repairing an engine, metal shavings or

large amounts of small metal particles are
found in the engine oil, caused for example by
partial seizure of crankshaft or conrod bearings,
perform the following work sequences to
prevent consequential damage once repairs are
complete:

- - Thoroughly clean oil passages

- - Replace oil spray jets

- - Replace oil cooler

- - Replace oil filter

- - Replace oil non-return valve

Lubrication system components, servicing

17-2

Disassembling and assembling oil filter

housing

Page 17-9

.

Disassembling and assembling oil pump

Page 17-12

.

Checking oil pressure and oil pressure

switch

Page 17-19

.

Oil system capacity

Fluid Capacity Chart

Engine oil specifications

New VW standard (specially developed, age

resistant)

Initial filling: VW standard: 503 00 (VW TL

52 173)

Note:

In the factory the engine is filled with engine

oil according to VW standard 503 00. This
engine oil is adjusted for long service
intervals (ESI). However, you can also use
the engine oils listed below.

Use engine oils according to VW standard

500 00, 501 01 or 502 00. Multi-grade oils
corresponding to API-SJ or SL are also
acceptable.

Lubrication system components, servicing