Volkswagen Golf / Golf GTI / Jetta. Manual — part 1224

- Visually inspect outside CV joint boots - 2 - and inside CV
joint boots - 1 - for leaks and damage.

Note:

On vehicles with all wheel drive, also inspect CV joint boots
at rear axle.

Manual Transmission / final drive oil level,
checking

Special tools, testers and auxiliary items required

Torque wrench V.A.G 1331/ (5 - 50 Nm)

Perform the following work sequence:

5-speed manual transmission 02J

Description of work (part 1 of 2)

13/2/2005

- Remove plug - arrow - from the oil filler hole.

- Check oil level: Oil level must be at lower edge of oil plug
hole.

- If necessary top up with transmission oil "specification G
50 SAE 75W90 (synthetic oil)" to lower edge of oil filler
hole.

- Install oil filler plug - arrow - and tighten to 25 Nm.

5 and 6-speed manual transmission 02M

- Remove plug - arrow - from the oil filler hole.

- Check oil level: Oil level must be at lower edge of oil plug

Description of work (part 1 of 2)

13/2/2005

hole.

- If necessary top up with transmission oil "specification G
50 SAE 75W90 (synthetic oil) or G51 SAE 75W90
(synthetic oil)" to lower edge of oil filler hole.

Note:

The oil specification depends on the transmission code.

Repair Manual, 5 and 6-spd. manual transmission,

Repair Group 00, Transmission identification

- Install oil filler plug - arrow - and tighten to 25 Nm.

Automatic transmission final drive oil level,
checking

Perform the following work procedure

Repair Manual, Automatic transmission 01M, Repair

Group 39, Gear oil in final drive, checking

Description of work (part 1 of 2)

13/2/2005

8

Description of work (part 2 of 2)

Haldex clutch, replacing oil filter (all wheel
drive (AWD))

- Perform work procedure

Repair Manual, Transmission, Repair Group 39, Oil filter

for Haldex clutch, changing

Haldex clutch, changing oil (all wheel drive
(AWD))

- Perform work procedure

Repair Manual, Transmission, Repair Group 39, Oil in

Haldex clutch, changing

Brake system, visual check for leaks and
damage

Check the following components for leaks and damage:

Brake master cylinder

Brake booster (on anti-lock braking system: Hydraulic unit)

Brake pressure regulator and

Brake calipers

- Check that brake hoses are not twisted.

- Turn steering to left stop and to right stop. During this
operation no brake hose must touch any vehicle
components.

- Check brake hoses are not porous or brittle.

- Check brake hoses and pipes for chafing.

- Check brake connections and methods of securing for
correct seating, leaks and corrosion.

Warning!

Description of work (part 2 of 2)

13/2/2005